Generator systems - Import export

Creating highquality products in the food industry means balancing the desire for flexibility in the production of goods with absolute process reliability. This requires constant, seamless monitoring of all processes, as well as careful documentation of every intervention in the program flow. The FOOD.CON 2 adapts to your requirements. Equipped with a 12" touch screen made of special protective glass, the control is intuitive to operate and the selfdiagnosis function through fieldbus communication with all important components of the system ensures minimum downtimes and maximum system availability. Program optimizations can be carried out via remote maintenance via external access or directly via smartphone. During operation, the FOOD.CON 2 enables the precise monitoring of all important parameters in the system chamber temperature, humidity, core temperatures and much more are permanently recorded and made available as graphic evaluation for quality control.

As a generator for industry systems, the Sonic Digital HS3 convinces with space-saving mounting options on the long or narrow side, high degree of efficiency, and compatibility with other components. Optional PROFIBUS and PROFINET interfaces allow for easy integration it central systems and remote access.

SYSTEM SOLUTIONS FOR THE STORAGE OF CEREAL PASTE AND SUGAR BEET Lipp plans and sells storage systems for biomass such as cereal paste or sugar beet under the brand names LIGAVATOR and BETAVATOR. These systems are generally gas tight and both roof and container base (optional) are made of solid stainless steel, since the stored media can give rise to very aggressive juices and gases. With this type of storage the substances are preserved and can be used over a very long period. Automatic withdrawal and substrate delivery can also be installed in the following systems by an appropriate control system. APPLICATION EXAMPLES AND REFERENCES In addition to pure crop storage, the Lipp LIGAVATOR / BETAVATOR systems are mainly used as substrate storage for agricultural or industrial biogas plants, and are installed before the fermenter for appropriate substrate supply. They allow largely automated control of a biogas plant, as there is no need for a regular manual substrate supply.

Complete optical packaging inspection Vision inspection system SealSecure checks the seal and seams on the package, labels and information on the top and bottom or the sides of the products. The stand-alone vision inspection device detects non-conforming packages prior to packaging and rejects them, if there are product, package discrepancies or deviations. The staff are then immediately warned visually and audibly in order to be able to intervene and rectify the problem. Vision inspection system SealSecure prevents extensive and costly rework, eliminating claims and product recalls due to non-conforming packages. In addition, the Vision inspection system SealSecure ensures that only flawless products reach the market or end user. In addition, all the product images are saved in the production system and the relevant production reports are generated, the vision inspection system contributes to complete traceability of the production line. The Vision inspection system SealSecure...

The DV 106 high-voltage Distributor serves as a link between the generator and discharge components. The system can be expanded due to its additional slots.

Type AW 30 concrete basin, overviews An example of a concrete basin selected from our UF series modular system is illustrated here. This enables the realisation of single and multi-component transformer stations. Systems are generally delivered as turnkey solutions (i.e. with supporting structures for tracks, fire protection grid and false floor). Other ground plans can be realised from our versatile range in the entire UF series.

The EndoFlex™ is an advanced endothermic gas generators with an extensive list of features to improve gas reaction efficiency while also providing sensors to diagnose most common gas generation issues before they become problems. FEATURES & BENEFITS • Lower operating costs and emissions waste from 20-80% of generator capacity • Automatic endothermic gas pressure control eliminates regulator adjustments • Multi-retort design reduces cost, allowing for quick replacement of components • Separate methane sensors provide data for scheduling retort burnout • Filter change indicator improves system effi ciency and operation time • Built-in software for ease of scheduling, maintenance, and paperless data logging

The EndoInjector™ is a precise gas mixing / control system for endothermic gas generators. It incorporates a patented fuel injection design that utilizes electronic flow measurement and precise ratio control to consistently provide the ideal gas mixture for high quality endo gas generation. The fuel injection design automatically delivers gas mixture on demand, providing only as much endothermic gas as furnaces require to reduce operating costs and eliminate gas waste. EndoInjector™ typically pays for itself in less than 1 year. The ExoInjector™ is designed specifically for exothermic gas generators. While similar in concept, the ExoInjector™ differs from the EndoInjector™ in that it comes in modified mechanical versions to accommodate pre-mix or nozzle-mix burners with a custom HMI software that allows for predefined ratio set points for burner ignition, rich exo, and lean exothermic gas. The system can be modified to provide hydrogen content control and water vapor monitoring.

The advanced EndoFlex™ endothermic gas generator combines the patented EndoInjector™ fuel injection generator control system with the high-efficiency ReactionCore™ technology to lower operation and maintenance costs associated with producing high quality endothermic gas for your heat treatment furnaces. The generator is equipped with the latest sensors to monitor dew point, unreacted methane, and energy consumption. The touchscreen interface provides easy access to review generator operations, and the integrated paperless chart recorder tracks generator performance to meet production auditing requirements. ReactionCore™ technology is a proprietary generator design that replaces a single large retort with several smaller centrifugally-cast retorts to significantly increase the surface area, improve the heating efficiency of the reaction chamber, and reduce the heating energy required for the production of endothermic gas. In addition, the smaller retort design significantly...

Energy source and coolant system — the MICO-S is a complete system in a single housing. This enables a flexible integration of induction heating into any production process. The devices are available in a medium frequency and a high frequency version. The specialists at eldec are using the MICO-S generators for the induction heating and hardening of components with a very flexible process. The key factor is the innovative design concept of placing the generator itself and the cooling system in a single housing. As a result, the unit takes up very little space and is quick to set up. The unit weighs a mere 390 kg and is easy to move around. It has openings in the base plate to allow for pick-up with a forklift, as well as crane hooks. As a result, users benefit from an extremely efficient and flexible energy source for induction heating and hardening.

It doesn’t get any more flexible: The MICO-M generator comes with casters so that it can be moved quickly wherever needed. Customers may choose between a medium-frequency (20, 25, or 30 kW) and a high-frequency version (15 kW). All-round solution for induction heating This induction technology has a wide variety of applications: Brazing flat copper wires for machines, heating stress bolts in the construction of power plants, or hardening forming tools — are only a few of the examples. The secret of the machine’s success is its intelligent mix of compact size, quality, and mobility.A MICO-M energy container includes the generator itself, the active coolant system, the PLC system controller, and the hose bundle. The entire unit is also easy to move around with the casters.

The eldec MICO-L generator offers users a particularly powerful complete solution that includes a coolant system. Medium (18 to 80 kW) and high-frequency devices (15 to 35 kW) are available. High-performance complete solution for cost-effective induction heating The L in the name of these induction heating systems stands for “large”. In the medium-frequency version, the MICO-L delivers up to 80 kW for hardening and heating parts and components. This powerhouse comes with a generator, cooling system, controller, and hose bundle. It can be moved on casters as an option (a base plate for stationary use is always included) and is therefore available at all times. Inside, carefully selected high-performance components ensure safe and precise heating processes. The reliability and efficiency of these devices is the result of decades of development and optimization by eldec.

The new POWER CHARGER units cover various performance stages and charging applications. They can be operated either with a supply voltage of 24 V DC or a line voltage in the range of 85 V – 264 V AC. The output voltage is 75 or 150 watts. A membrane keyboard or an optionally available, integrated touch panel is used to control the generators. POWER CHARGER units can be operated using analog operation or via digital fieldbus interfaces. A control system that uses CANopen and ModbusTCP and other fieldbus standards are available.

During printing and coating processes, so-called ink mist or particle mist arise in the outlet of doubleroll systems. This unwanted particle deposit results in lower product quality, high maintenance costs, increased ink consumption and the contamination of the environment. The formation of ink mist is very noticeable and annoying, particularly during coating and printing processes on substrates with non-absorbent surfaces (films, metalized substrates or composite films). A patented double-row DC plasma electrode is used to prevent this ink mist. This plasma electrode acts separately on both particle streams and ensures an optimal particle deposit. The electrode will be connected to the high voltage generator HSG61. The MISTING TACKER system is currently used for printing on metalized films and in silicone coating units (Wifag-Polytype).

During printing and coating processes, so-called ink mist or particle mist arise in the outlet of doubleroll systems. This unwanted particle deposit results in lower product quality, high maintenance costs, increased ink consumption and the contamination of the environment. The formation of ink mist is very noticeable and annoying, particularly during coating and printing processes on substrates with non-absorbent surfaces (films, metalized substrates or composite films). A patented double-row DC plasma electrode is used to prevent this ink mist. This plasma electrode acts separately on both particle streams and ensures an optimal particle deposit. The electrode will be connected to the high voltage generator HSG61. The MISTING TACKER system is currently used for printing on metalized films and in silicone coating units (Wifag-Polytype).

TITANIUM The new generation of wave soldering systems – lead free soldering without corrosion. TITANIUM is the innovative soldering solution developed by STRECKFUSS SYSTEMS. It uses titanium, an agent which is extremely lead free solder resistant. For this reason, titanium works perfectly in lead free soldering processes. An oxide film immediately covers all material damages and thus prevents corrosion. In contrast to wave soldering systems with stainless steel components, titanium is not subject to corrosion even when lead free solder is used. By means of a simple and safe solder bath exchange, TITANIUM makes it possible to switch flexibly from a standard soldering process to lead free production. This ensures maximum flexibility at minimum costs and easy handling. TITANIUM is a complete system and includes: Spray fluxer with extraction hood Double wave 3- D wave (for the prevention of solder bridges) Infrared preheating Microprocessor controls Soldering frame transportation system

The combination of different process steps in one machine provides you with great rationalisation potential: Production times are minimised, sub-processes are completely eliminated, production costs are reduced.The YSTRAL Conti-TDS is based on the same principle as the YSTRAL Inline Disperser. A special rotor-stator system generates a large negative pressure and absorbs powder, without dust formation and loss-free, directly into the liquid. The inducted powder is dispersed immediately and under high shear. Clean manufacturing process thanks to a dust and loss-free powder feed, even with powders that are difficult to wet, sticky or dusty Aspirating and dispersing of powders directly from silo (via buffer hopper), big bag, hopper, sack, barrel etc. Optimized result a better digestion, a higher effectiveness of the raw materials and a higher product quality.