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Filling and sealing - Import export

GermanyStuttgart, Freiburg and Baden-Wurtemberg

Germany

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The servo X 800 are the most flexible and powerful of film packaging machines in the horizontal large-format segment – and all this with maximum modularity. They can be configured individually and thus meet all requirements. Whether chain infeed or infeed conveyor, servo X 800 machines win over with their continuous packaging process and no stop-and-go, meaning dead time is not an issue when sealing. Besides high performance, this enables extremely tight-fitting and precise packaging with a saving in film of up to 15 %. This ensures that the film packaging‘s excellent appearance is unrivalled.

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Germany

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The continuous Form Fill and Seal machines of the servo X series are available in five performance ranges and numerous variants. They cover the broadest possible range of horizontal film packaging applications for various industries – and all this with maximum modularity. The machines can be configured individually and thus meet all requirements for the desired performance or type of packaging. Depending on the machine variant, several packaging styles can be flexibly produced with one machine. Whether chain infeed or infeed conveyor, servo X machines win over with their continuous packaging process and no stop-and-go, meaning dead time is not an issue when sealing. Besides high performance, this enables extremely tight-fitting and precise packaging with a saving in film of up to 15 %. This ensures that the film packaging‘s excellent appearance is unrivalled.

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Germany

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The high-performance and extremely flexible intermittent Form Fill and Seal machine flexo H is particularly suitable for film packaging of wood and similar long parts from 800 mm in length, such as parquet or laminate, mouldings, wood or laminated wood, furniture parts or doors. It takes just five minutes to deal with a pallet of laminate. Similarly, our flexible packaging machines are ideal for similar length products, including skis and snowboards, spirit levels, rolled goods, steel pipes, and many more items.

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Germany

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The intermittent film packaging machine flexo 700 scores similarly to the basic modell flexo 500 with maximum versatility and flexibility, but is designed for the packaging of large format products with a width of up to 680 mm. Whether shoe boxes, boards, shelves, ladders, ironing tables, large calendars, pots, tissue rolls, insulating mats, etc., you are instantly equipped for any kind of large format application with this machine – daily changing orders, for example. The flexo 700 features a side-sealing unit. The transversal sealing unit is designed as an intermittent version and processes a wide range of films, dimensions and products.

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Germany

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The intermittent Form Fill and Seal Machine flexo 500 scores with maximum versatility and flexibility even in its basic configuration. Whether frozen pizzas, biscuit boxes, fruit and vegetables, books, skis, laminates or various household goods, etc., you are instantly equipped for any kind of application with this machine – daily changing orders, for example. The flexo 500 features a side-sealing unit. The transversal sealing unit is designed as an intermittent version and processes a wide range of films and product dimensions

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Germany

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The intermittent Form Fill and Seal machines flexo 500/700 Push are pusher-machines that wrap difficult products with ease, such as glass bottles in bundles or salt and pepper shakers. They collect and group the products in order to subsequently push them into the film. In order to ensure that no products tilt over, our machines maintain physical contact with the articles to be packaged until they are safely in the bag. The transversal sealing unit is designed as an intermittent version and processes a wide range of films and product dimensions. The packaging style features a bottom overlap.

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Germany

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Keiper haul-off timing belts are made with polyurethane or neoprene timing belts that are finished with many different kinds of coatings. They are used for conveying foils in bag forming, filling and sealing machines as well as numerous other conveying tasks. The extensive range of designs offers the optimal solution for any transport task and application, e.g. with smooth or vacuum-processed surface, finished according to individual specifications, and with many different coatings. Timing belts - Polyurethane molded timing belts - or neoprene molded timing belts Tension cords - Steel - Aramid - Polyester Coatings - PU yellow - Linatex - Various elastomers - Silicone

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Germany

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Paper or film? Stay flexible! A single machine can now deliver both film and paper packaging applications. The continuous Form Fill and Seal Machines paper X hybrid are designed for packaging goods in paper or film. A simple changeover ensures you are ready for the new product and the new packaging material. Whether using a chain infeed or infeed conveyor, the machines stand apart through their continuous packaging process – without stop-and-go – maximising efficiencies by ensuring there is no downtime when sealing or glueing. Our paper packaging solutions are available in different versions, depending on how flexible you need to be: - the basic model paper X features paper packaging with overlap on top - the paper X hybrid features paper and film packaging with overlap on top - the paper X hybrid advance features paper and film packaging with overlap on top and side seal

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Germany

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The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap machine frame from aluminium profile indexing transport system for jars horizontally working conveyor for jar infeed and discharge position control for jars in indexing rotary transport dosing pump from 1.4404 10 l hopper with level control filling nozzles driven by LinMot-e-motor pick and place system for pre-cut foils from magazines driven by LinMot-e-motor 1 spot sealer to fix the foil at the sealing rim of the jars sealing system with conduction sealing head capping station with LinMot-e-motor infeed conveyor for caps electric cabinet with operation panel manual central lubrication system safety doors with aluminium profile frame and windows from makrolon

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Germany

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FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

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Germany

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The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser drive shafts with prockets for chain drives central lubricating system 8-up turntable with mechanical overload clutch backlog detector and monitor for incoming and outgoing containers filling unit with turntable metering unit 40 liters filling funnel dispenser with pre-sealing thermal sealing unit (conductive) integrated conveyor belt central, stepless height adjustment of conveyors and guides by a handwheel integrated SPS control system Siemens S7

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Germany

The BaCo 2400 is a fully automated, linear motor driven, filling, foil application, foil sealing and capping machine, suitable for creamy to liquid filling media. Capacity: 35-40 pcs per minute Available versions: Fill/Seal, Fill/Cap, Seal/Cap, Fill/Seal/Cap • machine frame from aluminium profile • indexing transport system for jars • horizontally working conveyor for jar infeed and discharge • position control for jars in indexing rotary transport • dosing pump from 1.4404 • 10 l hopper with level control • filling nozzles driven by LinMot-e-motor • pick and place system for pre-cut foils from magazines driven by LinMot-e-motor • 1 spot sealer to fix the foil at the sealing rim of the jars • sealing system with conduction sealing head • capping station with LinMot-e-motor • infeed conveyor for caps • electric cabinet with operation panel • manual central lubrication system • safety doors with aluminium profile frame and windows from makrolon

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Germany

FULLY AUTOMATIC FILLING, SEALING AND FINISHING SYSTEM, Complete transport format set 12-fold stepped jar transport with mehanical overload coupling Electrical connections for the integration of an inductive sealing unit (see options) Filling unit with turnstyle slide dosage aggregate 40 l filling funnel Electronic volume adjustment Foil dispenser with pre-sealing Thermal conductive sealing unit Automatic central lubrication (low maintenance) Integrates transport belt Protective glazing in aluminium / Makrolon(R) Central cntinuou height adjustment of belts and guides via manual wheel Integrated screwing unit Integrated PLC control Siemens S7

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Germany

The BaCo 2500 Variospeed is a fully automated filling, foil application and sealing machine, suitable for creamy to liquid filling media for plastic, tin or glass containers. Available performance versions: 2.500 units/h, 3.000 units/h or 3.500 units/h. • all gearboxes are maintenance-free: Lenze main drive, Atek gearbox, Miksch stepping gear • various cams on drive shafts of the gearbox: filling cam, control cam for valves, pre-sealing cam, lever arm for driving the metering pump and dispenser • drive shafts with prockets for chain drives • central lubricating system • 8-up turntable with mechanical overload clutch • backlog detector and monitor for incoming and outgoing containers • filling unit with turntable metering unit • 40 liters filling funnel • dispenser with pre-sealing • thermal sealing unit (conductive) • integrated conveyor belt • central, stepless height adjustment of conveyors and guides by a handwheel • integrated SPS control system Siemens S7

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Germany

Label application at highest performance Designed for installation in horizontal and vertical form, fill and seal machines: HERMA 500 VFFS (VFFS - vertical form, fill and seal) for form fill and seal machines with vertical operation HERMA 500 HFFS (HFFS - horizontal form, fill and seal) for form fill and seal machines with horizontal mode of operation For labeling confectionery, nuts, snacks, vegetables, pharmaceuticals and much more The most important advantages at a glance: Extremely compact for space-saving design Synchronous labeling speed to form-fill-seal drive Precise feeding and dispensing of the label

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Germany

Filling: - Filling process in protective gas for reduced oxygen contents in the packaging is optional - Suction nozzles or suction bell for reduced dust emergence during filling is optional - Filling and sealing systems coordinated to the product Dosing/Weighing: - 100% tare/gross weighing - 200 parameter sets can be stored in the recipe memory - Identifying and adjusting for fluctuations in the bulk weight - High-precision positioning for constant filling weight/volume - Different dosing technologies are available - Volumetric dosing with auger filler Further information: www.optima-packaging.com/en/packaging-solutions/filling-and-closing-machine-optima-cfl-40

Germany

Filling: - Filling process in protective gas for reduced oxygen contents in the packaging is optional - Suction nozzles or suction bell for reduced dust emergence during filling is optional - Filling and sealing systems coordinated to the product Dosing/Weighing: - 100% tare/gross weighing - 200 parameter sets can be stored in the recipe memory - Identifying and adjusting for fluctuations in the bulk weight - High-precision positioning for constant filling weight/volume - Different dosing technologies are available - Volumetric dosing with auger filler Further information: www.optima-packaging.com/en/packaging-solutions/filling-and-closing-machine-optima-cfl-5

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Germany

Containers: - Container or cap feed as bulk goods via fully automatic sorting and optional storage bin - Container classification via the infeed screw - Container transport using pucks for flexible production and fast conversion - Continuous container transport -Optimized container transport for preventing splashing in little headroom - Very gentle processing of the containers and packaging - Processing different container shapes Design: - Can be designed as a monobloc combination with filling and sealing modules - Good visibility and accessibility - Integrated separation for reject product and/or production patterns - Compact design with low space requirement - Min./max. Sensors for jam detection upstream and downstream of the machine - Secure and sturdy mechanical system Manufacture/Closing: - Simple integration into existing packaging technologies - Processing all standard types of caps

Germany

Containers: - Container or cap feed as bulk goods via fully automatic sorting and optional storage bin - Container classification via the infeed screw - Continuous container transport - Optimized container transport for preventing splashing in little headroom - Very gentle processing of the containers and packaging - Processing different container shapes Shapes: - User-friendly, fast and primarily tool-free format change Design: - Can be designed as a monobloc combination with filling and sealing modules - Good visibility and accessibility - Integrated separation for reject product and/or production patterns - Min./max. Sensors for jam detection upstream and downstream of the machine - Secure and sturdy mechanical system Manufacture/Closing: - Processing all standard types of caps

Germany

Dosing/Weighing: - 100% tare/gross weighing - 200 parameter sets can be stored in the recipe memory - Alternative volumetric or gravimetric positioning - Gross weight check - Identifying and adjusting for fluctuations in the bulk weight - Volumetric dosing with auger filler - High-precision positioning for constant filling weight/volume Shapes: - User-friendly, fast and primarily tool-free format change Design: - Can be designed as a monobloc combination with filling and sealing modules - Simple assembly (plug and play) - low installation costs - Good visibility and accessibility - Compact design with low space requirement - Compact design with integrated control cabinet - Products in contact with metal parts made of stain steel and/or food-grade plastic - Secure and sturdy mechanical system - Standard version with 1 working station - Few moving parts resulting in minimized sealing and maintenance costs

Germany

Filling: - Filling and sealing systems coordinated to the product - Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling - Multi-component filling with different volumes is possible - Optimized filling process by spinning the container - Agitator systems for preventing product separation are optional - Synchronization interface for the bottling plant - Adding booklets, leaflets, spoon/spatula or give-aways possible as an option Dosing/Weighing: - 200 parameter sets can be stored in the recipe memory - Insertion nozzle movement/ dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction - Different dosing technologies are available Further information: www.optima-packaging.com/en/packaging-solutions/filling-and-closing-machine-optima-flexofill

Germany

Filling: - Filling and sealing systems coordinated to the product - Freely programmable filling nozzle movement and filling speed for below/over or bottom-up filling - Filling station on the module trolley for a quick change and separate cleaning - Hot filling possible - Multi-component filling with different volumes is possible - Optimized filling process by spinning the container - Agitator systems for preventing product separation are optional Dosing/Weighing: - 200 parameter sets can be stored in the recipe memory - Insertion nozzle movement/ dosing amount adjustment: freely programmable, adjustable intake and dosing time, adjustable return suction - Different dosing technologies are available - Volumetric dosing with auger filler

Germany

Dosing/Weighing: - 100% tare/gross weighing - 200 parameter sets can be stored in the recipe memory - Alternative volumetric or gravimetric positioning - Gross weight check - Identifying and adjusting for fluctuations in the bulk weight - High-precision positioning for constant filling weight/volume - Volumetric dosing with auger filler Design: - Can be designed as a monobloc combination with filling and sealing modules - Simple assembly (plug and play) - low installation costs - Good visibility and accessibility - Compact design with low space requirement - Compact design with integrated control cabinet - Products in contact with metal parts made of stain steel and/or food-grade plastic - Secure and sturdy mechanical system - Standard version with 1 working station - Standard version with up to 2 working stations - Few moving parts resulting in minimized sealing and maintenance costs

Germany

Dosing/Weighing - 100% tare/gross weighing - 200 parameter sets can be stored in the recipe memory - Alternative volumetric or gravimetric positioning - Gross weight check - Identifying and adjusting for fluctuations in the bulk weight - High-precision positioning for constant filling weight/volume - Volumetric dosing with auger filler Shapes: - User-friendly, fast and primarily tool-free format change Design: - Can be designed as a monobloc combination with filling and sealing modules - Simple assembly (plug and play) - low installation costs - Good visibility and accessibility - Compact design with low space requirement - Compact design with integrated control cabinet - Products in contact with metal parts made of stain steel and/or food-grade plastic - Secure and sturdy mechanical system - Standard version with 1 working station - Few moving parts resulting in minimized sealing and maintenance costs

Germany

Properties: Filling with gross weighing system Capacity of up to 250 containers/min. Fills metal cans Low space requirement, integration solution for monoblock with a sealing machine Filling process with cup dosing machine Maximum accuracy thanks to precisely manufactured fill heads Rotating carrier segments Vibration over the entire transport area beneath the funnels Mean value controller Max./Min. jam detection Recognition of container top/bottom Gas Flushing “No jar no fill” system Options: Installation of an Optima extraction system for product extraction <1%