Casting and forging - Import export

Forged parts made of steel, stainless steel and aluminum including mechanical processing. Pressed brass blanks including mechanical processing, also on rotary transfer machines. Sintered parts made of sintered bronze, sintered porous brass and stainless steel. Filter elements for air, liquids and fuel made of sintered ball material or mesh.

Milling of complex components for automotive and mechanical engineering. Production of prototypes, test parts, small and large series according to data records, drawings, samples or specifications. Machining of cast and forged blanks. Attachment of decorative surfaces.

Below are a few reference objects that we have been able to work on as part of a wide variety of project tasks in recent years: Audi: all RS models since 2000, R8, R8 2015 Bentley: Mulsanne, Bentayga BMW/Mini: Clubman, 3 series Ferrari: 599 GTO Lamborghini: Gallardo, Murcielago, Aventador Mercedes: S-Class, SLS, Actros Porsche: 997, 911 I panel, door trim, center console, greenhouse, interior trim, trim, steering wheel, seats, carpet trim, infotainment system, instrument cluster, mirror, selector lever, switch panel, trunk, engine compartment cover. Wheels, brakes, wheel suspension, exhaust system, engine components, tank, lines. Plastic injection moulding, metal casting, forging, forming, tube processing, painting, galvanic surfaces, lamination, leather covering, upholstery and sewing.

The HT1000 and HT2000 have many applications in the primary metals, metal fabrication, utilities, petroleum, chemical, automotive and aerospace industries. Their small size and easy to use, one-handed operation, makes them ideal for testing large and heavy forgings or castings, such as steel mill rolls and turbine housings. Due to their small size and portability, the testers can be used to test individual parts of a large assembly without taking the finished assembly apart. The testers can be used in any direction, and require only a small surface area to obtain a quick and accurate reading.

With our hexagonal clamping heads you get up to 25 % more clamping force and higher output with the same clamping cylinder actuating force that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. In addition the hexagonal geometry ensures that TOPlus is more resistant to contamination than former clamping head / chuck systems. Therefore, TOPlus is even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. With a concentric precision of ≤ 0.005 mm!

The segmented clamping bushing SE with the hexagon socket sits on the clamping pyramid, absolutely form-fitted in every clamping position and thereby enables maximum machining performance with minimal vibration and thus less tool wear. The full-surface contact of the segmented clamping bushing on the mandrel ensures a significantly better insensitivity to contamination than previous segmented clamping bushing/mandrel systems. Therefore, these segmented clamping bushings are even better suited for raw material, cast and forged parts, as well as fine-particle non-ferrous metals such as brass. And they offer this suitability at run-out of ≤ 0.01 mm and in the premium version at ≤ 0.007 mm.

Unequalled rigidity Up to 25 % more clamping force and higher output – with the same clamping cylinder that is used to actuate our SPANNTOP chucks. The pyramid arrangement of glide surfaces makes it possible. The clamping head rests with full-surface contact in the TOPlus chuck body – even with large workpiece tolerances. Insensitive to dirt In addition this geometry ensures that TOPlus is significantly less sensitive to contamination than previous chuck/clamping head solutions, and with a concentric precision of approx. 0.015 mm [for chuck size 65]! Thus TOPlus is even better suited for raw material, cast and forged parts, as well as fi ne-particle non-ferrous metals such as brass. Therefore, all-round optimized values make the chuck an ideal partner for modern manufacturing strategies and state-of-the-art machine tools. TOPlus – simply revolutionary!