5 axis milling - Import export

The 5-axis machining centres from the HF series are optimally equipped to meet the exacting requirements of modern production processes. Enabling 5-sided and simultaneous 5-axis machining, they allow you to handle many different tasks on a single machine. Highly productive and flexible, with easy operation and maintenance, available with pallet changer or table loading. The second generation of the HF series provides numerous optimisations, including new spindle units with increased performance and the advantages of the HELLER zero-spindle system for minimised life cycle costs. Moreover, the option of a second drive in the Z-axis allows for even more universal application, including single-part production. In combination with the proven HELLER DNA of productivity, precision and reliability, they guarantee you increased performance, precision and flexibility for the production of your workpieces.

Designed for Production: The new generation of 5-axis machining centres F sets a new benchmark for cutting performance and precision With its head kinematics, the new generation of the 5-axis F series has been designed from the ground up for flexible series production. Like all HELLER machines, they set a benchmark for cutting performance and precision. Other highlights include free chip fall, short idle times, optimum automation capability and compatibility with the H and FP series for a wide range of workpieces. In addition, the new models come with top-of-the-range specifications and the option to add technologies such as Mill-Turn, interpolation turning or power skiving.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs.Please do not hesitate to contact us.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

Within the HERMLE range of models, the C 250 is an entry-level model into the world of 5-axis & 5-sided machining. Nevertheless, the “large” models are in no way inferior. Thanks to the large swivelling range of the workpieces in the working area, the utilisation of the complete traverse range and the large collision circle between the table side walls, the C 250 offers the largest working area relative to the installation area. The C 250 is designed for daily use – maximum user-friendliness thanks to pivotable control panel and minimum table distance from the operator and optimum loading height with option ofloading by crane. Maximum precision thanks to the HERMLE swivelling rotary table concept. The table variants of the C 250 therefore stand for the highest quality and optimum use of material – from the cast housing to the installed gear motors: Made in Germany – made in Gosheim.

5-axis machining centres for milling and turning operations HELLER process competence at its best: machine series providing unique cutting performance for milling and turning operations Highlights Combined Processing: milling and turning on a single machine Tool provides 5th axis: 5-axis machining, horizontal, vertical and tilted turning High precision and cutting forces for turning operations due to specific spindle fixation Rotary table with direct torque drive Integrated balancing function Advantages A one-off investment that ensures flexible production today and in the future One machining centre for all machining tasks Two machine variants (CP/pallet changer or CT/table loading) providing maximum flexibility for use Typical HELLER performance for milling and turning operations Reliable productivity thanks to HELLER services

With our modern lathes and milling machines we can process thermoplastics according to the highest quality standards. We are using 3-axis as well as 5-axis milling machines. Example for our processing options: 3-axis machining up to a thickness of 80 mm and 1500 x 1000 mm format 5-axis machining up to a thickness of 700 mm and 2500 x 3000 mm format We manufacture according to provided drawings and CAD-data. Our programming stations are equipped with the latest CAD-CAM systems. Direct communication between job preparation and CNC work ensure a smooth process.

5-axis/5-sided machining means the C 42 lends itself to be used in every application area. With traverse paths adapted to the workpiece size and perfectly designed for 5-axis applications, the C 42 is ideal wherever complex, close-tolerance components are required. This includes various applications in the tool and mould making, medical, aerospace, motorsport, machine sectors and other industries: The C 42 machining centre is at home in every area. The space-saving circular tool magazine integrated into the base body of the machine works according to the pick-up principle - thus enabling quick tool changes. In the standard version, the C 42 can hold 42 tools and can be extended to 192 pockets. The control panel can be easily adjusted to the respective user. Milling and turning in one clamping with the C 42 U MT dynamic model. Fully integrated rotary table that does not interfere with demanding milling processes and 5 axes simultaneously.

Universal metal cutting machine. Designed for highly dynamic machining of different materials. High-speed machining ensures efficient milling results. Advantages: - outstanding price-performance ratio - very broad application spectrum - high-quality universal head for simultaneous machining

Extremely high structural rigidity together with very fast-acting drives. Reinforced portal, cast side stands, high structural stability. Top surface quality and excellent dynamic response. Ideal for machining steel, cast iron and heavy materials like titanium. Spindle-change concept for economical complete machining. Advantages: - top surface quality - better dynamic performance - high efficiency

The FZ 30 and FZ 35 Portal Milling Machines are the economical solution for a vast variety of tasks. For finishing, and with the FZ 35 even roughing of steel and cast alloys, light alloys and plastics, these machines can be used for all types of materials*. This model range satisfies the sector-specific requirements of many industries. - In pattern and mold making for machining patterns, molds, injection-molding dies and sheet-metal forming tools in all their variety. - Outstanding capacity utilization, because different parts can be set-up at the same time and then machined in succession – of course in unmanned shifts as well. - In aircraft production for the trimming of panels, stretchforming parts, rudders etc., or for special applications of acrylic sheet, cockpit canopies for example. - In ship and boatbuilding for the manufacture of laminating forms, deck structures etc.

The FZ 35 Portal Milling Machine is the economical solution for a vast variety of tasks. For finishing and roughing of steel and cast alloys, light alloys and plastics, these machines can be used for all types of materials*. This model range satisfies the sector-specific requirements of many industries. - In pattern and mold making for machining patterns, molds, injection-molding dies and sheet-metal forming tools in all their variety. - Outstanding capacity utilization, because different parts can be set-up at the same time and then machined in succession – of course in unmanned shifts as well. - In aircraft production for the trimming of panels, stretchforming parts, rudders etc., or for special applications of acrylic sheet, cockpit canopies for example. - In ship and boatbuilding for the manufacture of laminating forms, deck structures etc.

The 5-axis portal milling machine FZ 25 is a universal solution for the machining of highly complex and at the same time voluminous components. Model materials as well as composites through to light alloys can all be machined with this HSC gantry machine. This machine range fulfils the specific requirements of many sectors: - In the automobile design where large models need to be produced (e. g. cars on a scale of 1:1). - In pattern and tool making, especially in connection with very large workpieces with deep contours need to be machined (e. g. large rotation-symmetric moulds such as tanks and pools, etc.). - In the boatbuilding and shipbuilding industries, where huge work areas are required in all three axes, since the components are often elongated in shape. - In the aircraft industry, e. g. for milling panels, other large parts and components with extreme contours. In the wind energy industry with its long thin blades and bulbous hubs.