Structural castings - Import export

Due to its extreme hardness, WIWOX® SG high-carbon cast steel abrasive reaches an extremely high blasting intensity right from the start. It is produced in a melting process and gets its round shape through the subsequent atomising process. The metallic structure of this low-carbon cast steel abrasive is decisive for its long service life.

WIWOX® CORUS HD ultrasonic systems have been specially designed for cleaning high-quality moulds and precision tools. In maintenance these replace the labour-intensive and often ineffective manual cleaning. The ultrasonic cleaning process can be used for all metal moulds, in particular tools for injection moulding, extrusion, rubber processing as well as aluminium and gravity die casting. A typical structure consists of three stages: 1. cleaning, 2. rinsing and 3. passivating. The usable dimensions are matched to common mould sizes. The workpieces to be washed are placed in the tank either with the aid of a washing basket or with a lifting beam. Our ErgoStation is recommended for manual rinsing, drying and post-treatment. The working area is completely enclosed, brightly illuminated and ventilated. Operation is safe and simple, as the moulded parts are loaded laterally through a sliding door and held by a lifting device during treatment.

To address the most stringent demands in terms of cutting output, high precision, automation and process reliability BEHRINGER HBM series high-performance automatic bandsawing machines offer an impressive package of benefits, guaranteed not only by their vibration-damping structure made of grey cast iron components and the saw frame with its centric flow of forces. The sensitive BEHRINGER feed control also helps protect the saw blade, ensuring even greater economy through a long tool service life. By using a servo feed system, a high cutting performance is achieved when sawing tool and stainless steels and materials such as Hastelloy or Inconel with difficult machining properties. A highly efficient chip brush system cleans the saw blade on both sides from any adhering sawing chips.

Machine Base Heavily ribbed cast iron structure with integrated dove tailed slideway for the workhead and steady rest. The machine base houses an industrial type flood pump for delivering coolant to the grinding site and a baffled drawer type coolant reservoir which can be drawn out for ease of cleaning. The machine base houses also the control panel for the motors. Grinding Spindle The permanently sealed and lubricated grinding spindle slides on a swivel plate which is provided with an integrated dove tailed slideway. The swivel plate is set to the desired valve angle by means of a wide spaced scale. Steady Rest An unique selfcentering steady rest is provided for additional support of long stem valves. Both the workhead and the stready rest are adjustable along the slideway on the machine base to clamp the valve on that part of the valve stem which normally travels in the valve guide.

Machine Base Heavily ribbed cast iron structure with integrated dove tailed slideway for the workhead and steady rest. The machine base houses an industrial type flood pump for delivering coolant to the grinding site and a baffled drawer type coolant reservoir which can be drawn out for ease of cleaning. The machine base houses also the control panel for the motors. Grinding Spindle The permanently sealed and lubricated grinding spindle slides on a swivel plate which is provided with an integrated dove tailed slideway. The swivel plate is set to the desired valve angle by means of a wide spaced scale. Steady Rest An unique selfcentering steady rest is provided for additional support of long stem valves. Both the workhead and the stready rest are adjustable along the slideway on the machine base to clamp the valve on that part of the valve stem which normally travels in the valve guide.

Machine Base Heavily ribbed cast iron structure for vibration-free performance. Adjustable slideways for wheelhead infeed and workhead traverse. Wheelhead Box type monobloc noted for its excellent vibration dampening characteristics. The precision motor grinding spindle is permanently sealed and lubricated. Workhead Located on a swivel plate which can be set to the required angular position by means of a wide-spaced scale. Collets for perfect valve alignment. Dressing Attachment The dressing attachment is permanently mounted on the worktable for rapid wheel dressing. Wet Grinding Coolant is delivered by an industrial type flood pump. The baffled coolant tank is easily removed from the machine base for cleaning. Electrical System Individual grinding spindle motor, work spindle motor and coolant pump motor all controlled by switches grouped in front of the wheelhead for ease of operation.

Tried and tested release agent, which is qualified for glueing and welding of structural castings Temperature Range 130 °C to 350 °C Alloy Al, Mg, Zn Properties and Advantages • ideally suitable for conventional as well as micro-/minimal spraying • approved for glueing, welding, painting and powder coating • no build-up • die wetting already at lower temperatures