Special machines - Import export

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

These are the products used in fashion decoration products.The material are aluminum alloy,zinc alloy and brass and so on...

Do you have individual requirements for your laser processing center that our standard laser system of the LS series cannot meet? We develop together with our customers from stand-alone systems to integration into existing lines. In doing so, system know-how meets automation and laser technology: - robot solutions - portal variants - rotary table machines - sliding table systems - scanner solutions - integrated solutions based on VARIOMODUL® or, - at your request, on standard laser machines of the LS series For further information please take a look at our homepage.

The machine structure with solid base plate is extremely compact and stable. All necessary components are integrated in the machine housing: mechanical axes, pneumatic components, control with drive electronics and mounted 12 "touch display. Depending on the desired version, the F-Décor 305 can produce surface patterns like circular grainings, côtes de Genève, engravings or decorative millings on mechanical watch parts. The machine guarantees high precision and high productivity. The F-Decor 305 is delivered ready for connection with either 1 or 2 working spindles.

Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!

This machine provides high efficiency cleaning of medical and technical elastomers and is construed for big sized batch demands at high throughput. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. For industry 4.0 demands, the W90 is best prepared. Standardwise, a monitoring of the processing data via network is possible also from an external working place. On option, the control of the machine via OPC-UA server can be installed additionally. By special request, siliconisation of rubber parts or coating with other glide agents is additionally possible. The W90 offers maximum economic efficiency on treatment of big batch volumes at high throughput!

This machine offers high efficiency cleaning of medial & technical elastomers and is construed for mid sized bach demands. The W40 is, like any of our machines, designed for high performance with economic efficiency. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. For industry 4.0 demands, the W40 is best prepared. On option, the control of the machine via OPC-UA server can be installed additionally. By special request, siliconisation of rubber parts or coating with other glide agents is additionally possible. The W40 is the optimal solution for mid-sized batch demands at high througput!

This small-sized machine can be integrated into the production line easily. This safes temporary storage or extra transports and finally corresponding time loss and costs. The comfortable touchscreen panel allows a fast and easy operation of all parameters as well as administration of your washing recipes. Depending on water quality or rather cleanliness requirements, a treatment with de-ionized, de-mineralized or ultrapure water is possible by add-on module on option. By special request, siliconisation or coating with other glide agents is also possible. The W30 uses exchangeable bastekts for the (un)loading. These baskets are also compatible to our cryogenic deflashing machine E30W, and furthermore, optimally suited for a linear in-line processing → production → deflashing → washing → postcure tempering, The W30 is best pepared for industrie 4.0 demands. (on option with OPC UA server) With this small-sized machine, your treatment capacity is at best cost-performance ratio!

Special purpose machines are our specialty. We are able to adapt our standard machines to your needs within a short time or to develop and build completely new machines for your application. Our extensive know-how allows us to accompany you from process development through the design and detailed construction of a suitable machine to measurement, commissioning and the start of production in your plant. In addition, even maintenance or product adjustments if necessary.

The straightening machine RM-1000 was developed for straightening deep-hole drills, as 4- and 6-axis version. The radial run-out of a drill is straightened using the 4-axis version. The 6-axis machine additionally corrects the camber of the shank and the head run-out of the soldered carbide drill bits. The maximum length of the drills is 1,000mm, the accuracy of the straightening process is 0.08 mm (depending on the work piece). An exportable straightening protocol is created for each straightening process. A robot cell is available as an option. Using this robot cell, the insertion and removal of the drills is performed. The robot cell is mobile and can be disconnected at any time in order to allow manual straightening processes.

In addition to our area of ​​UP special machines, we offer you further design and engineering services:UP-SondermaschinenHydrostatic bearings.UP manufacturing processes.Optical operation.Measuring and test stands

Metric: Screws from M2 x 10 – M30 x 1000 with thread (up to 100 mm long). Compliant with DIN, EN, ISO, or according to drawings and samples. Plates: From ST 2.9 x 19 – ST 6.3 x 160 / 80 mm with thread (up to 80 mm long). Compliant with DIN, EN, ISO, or according to drawings and samples. KTG screws for plastics: 30-degree thread (OEB Kunst). KTG 3 x 10 mm – KTG 8 x 160 mm with thread (up to 60 mm long). DIN 7500 thread grooving screws: For die casting, zinc or aluminium. M3 x 20 – M10 x 160 mm with thread (up to 50-60 mm long) (OEB Furch). DIN 7513 – DIN 7516 thread cutting screws: For die casting, zinc or aluminium. M3 x 20 – M10 x 160 mm with thread (up to 50-60 mm long) (OEB Schneid). Other thread types: With-Worth, HiLo, UNC/UNF, double-start, triple-start.

AVOLA stone cutting saws have a distortion-resistant machine frame and a precise cutting wheel bearing. Amply dimensioned ball tracks provide exact and smooth guiding of the table which can be tilted by 45° to the left. The material is cut easily and exactly under the mobile cutting wheel. Special table designs can be supplied on demand at extra cost. AVOLA stone cutting saws are equipped with powerful motors. Motors can be wound for other voltages and frequencies at extra cost. The various materials used in the refractory industry require special machining methods. Although wet operation has become more and more important over the past years, dry cutting is in many cases the only method to be considered for cutting certain materials.

The COMPENSER® of the CE-series is a nonreversible maintenancefree shock reducing element / shock absorber which can be used for emergency use, for example as a fall protection. If necessary, several deformation tubes (so-called crash element) can be installed in parallel as end stops. Design & Function: The crash element is attached to the support structure using the flange 3. In the event of an impact, the stamp (acting as a mandrel) 1 enters the deformation tube 2 and expands it. Applications: Automated storage and retrieval system | Conveyor system | Storage technology | Automation | Heavy duty | Heavy equipment | Engineering | Crashtest | Flight simulator | Special construction | Special machines | Actuator | Test device | Small parts warehouse | High-bay warehouse | STC | HRL | Storage and retrieval systems (AS/RS) equipment | non reversible | Leakage-free | Shuttle

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

AVOLA stone cutting saws have a distortion-resistant machine frame and a precise cutting wheel bearing. Amply dimensioned ball tracks provide exact and smooth guiding of the table which can be tilted by 45° to the left. The material is cut easily and exactly under the mobile cutting wheel. Special table designs can be supplied on demand at extra cost. AVOLA stone cutting saws are equipped with powerful motors. Motors can be wound for other voltages and frequencies at extra cost. The various materials used in the refractory industry require special machining methods. Although wet operation has become more and more important over the past years, dry cutting is in many cases the only method to be considered for cutting certain materials.

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

AVOLA stone cutting saws have a distortion-resistant machine frame and a precise cutting wheel bearing. Amply dimensioned ball tracks provide exact and smooth guiding of the table which can be tilted by 45° to the left. The material is cut easily and exactly under the mobile cutting wheel. Special table designs can be supplied on demand at extra cost. AVOLA stone cutting saws are equipped with powerful motors. Motors can be wound for other voltages and frequencies at extra cost. The various materials used in the refractory industry require special machining methods. Although wet operation has become more and more important over the past years, dry cutting is in many cases the only method to be considered for cutting certain materials.

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).

We also supply renowned customers on an international level with our products for conveying technology (gas and oil extraction) and their gear units. Here is an overview of our production possibilities: Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible We manufacture for different customers: railway, wind power, shipping, conveyor technology, industry and special machine construction. Production is carried out according to customer drawings and standards. Further information in the first interview. We look forward hearing from you.

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

We manufacture toothed wheels, cog wheels, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernisation of plants and machines.

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the modernization of plants and machines (Retrofit).

We manufacture gears, gear rings and toothed shafts for various applications in industry with a focus on mechanical engineering and heavy machinery. Our customers come from a wide range of industries: railway, wind power, marine, industrial gearboxes, oil and gas extraction, crane construction or construction machinery as well as special machines. We also supply the retrofit industry and manufacture the parts in small series or individual production. Depending on the dimension a quality of 4 can often be achieved. We examine the possibilities without obligation and without charge. Our customers include renowned and well-known companies. References to your industry on request. We manufacture according to customer drawings and have our own hardening plant. This saves time and costs during production. Cooperation exists for gas nitration and single-tooth induction hardening with experts in their field. ZWP supports you in the overhaul of plants and machines (Retrofit).