Separators - Import export

In many aspects of process engineering, separators are used for mechanical separation and clarification of mixtures comprising solids and liquids. A separator is liquid-oriented and works with a higher rotation speed than a decanter. As a result, the generated centrifugal acceleration (g number) of a separator is significantly more powerful than in decanter centrifuges. Flottweg separators are suitable for separating ultrafine solid particles from a liquid (clarifier separator). Furthermore, Flottweg separators are suitable for separating mixtures of liquids with different densities at the same time as separating a solid (purifier). Flottweg AC separators (Automatic Cleaning) can be used in a wide range of applications, and are also available in various configurations. — Beverage and brewing industry — Starch industry — Chemicals and biotechnology — Extracting and processing fats and oils

Flottweg nozzle separators (2- and 3-phase nozzle separators) are used for the continuous separation of solids from liquids and ensure highly efficient clarification or separation. The product to be clarified or separated flows via a stationary inlet pipe into the inside of the bowl and is gently accelerated to operating speed by the distributor.

The Flottweg AC1700 separator – the newest member of the Flottweg family Separators are used to separate the finest solid particles from liquids. Separators are available from Flottweg for a wide range of applications, from the production of beverages to the production of vegetable oil. Our separators are subject to different requirements depending on the application and size of the respective plant. To be able to offer our customers more options and the optimum solution, we have expanded our separator portfolio with a new machine size: the Flottweg AC1700 separator. The Flottweg AC1700 separator fits between our popular AC1500 and AC2000 series and completes our product portfolio for the food and beverage industry. With over 70,000 m² / 753,474 ft² of clarification area and an acceleration of 11,000 g, the compact separator ensures an optimally clarified final product with a high throughput.

Disc stack centrifuges are high-speed centrifuges for the mechanical separation and clarification of mixtures comprising solids and liquids. Due to their special design, disc stack centrifuges work at a very high rotation speed. As a result, the centrifugal acceleration (g-force) generated by a disc stack centrifuge is extremely powerful. Moreover, the discs included provide a large clarifying area. Thus, it is possible to separate ultrafine solid particles from a liquid and to separate liquid mixtures in an efficient way.

The secret of success of Flottweg separators is the separator bowl. The compact and robust design of the AC1500 convinces customers worldwide. Since the complete bowl can be assembled and disassembled as one compact component, simple and time-saving maintenance is guaranteed. The spindle of the AC1500 reaches its operating speed within a few seconds and can be flexibly adapted to product requirements through simple and variable speed control. In addition, the AC1500 operates so efficiently that power consumption can be reduced while at the same time decreasing the mechanical load on the system.

From algae harvesting to beer clarification and protein extraction: If you want to separate or purify liquids or remove ultra-fine particles you need strong and robust separators. Where decanter centrifuges reach their performance limits, the use of separators begins. Thanks to their high speeds, they are able to optimally process liquids. Clarifiers (2-phase separation), separate the finest solid particles from a liquid. As purification separators (3-phase separators), they separate liquid phases of different densities and simultaneously remove solids. Equipped with special features as the Flottweg Soft Shot® discharge system our products belong to the high qualitative products on the market.

Success is hidden in the bowl - the separator spindle. Powerful drive motors ensure high availability of the centrifuge. This efficiency combined with quiet running sets standards in separation technology worldwide. The soft-shot system, specially designed by Flottweg, performs acoustically hardly perceptible solids discharge. Depending on the customer's requirements, it can be set as desired whether partial or full discharges are to be carried out in order to achieve higher product yields. In addition, it is possible to set the discharge times to a tenth of a second.

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Because of the thermal sensitiveness of products, this separation method is applicable. The medium which is to be distilled is exposed only for a very short time to the heating substances because the film, which is created by the wiper, can evaporate very quickly. The residence time of medium on the heating surface is a matter of seconds, thus essentially less than in a reboiler flask, circulating evaporator etc. Evaporators in borosilicate glass 3.3 are available with heat exchange areas 0.02…0.8 m². Alternative design versions in stainless steel for higher throughputs are available upon request. Please equire.

Because of the thermal sensitiveness of products, this separation method is applicable. The sample to be distilled is exposed only for a very short time to the heating substances because the film, created by the wiper, can evaporate very quickly. The residence time of medium on the heating surface is a matter of seconds, thus essentially less than in a reboiler flask, circulating evaporator etc. The evaporated product (operation pressures down to 103 mbar and temperatures up to about 300°C) has to pass a “short path” to the condenser only, which is located in the middle of the evaporator. Evaporators in borosilicate glass 3.3 are available with heat exchange areas 0.02…0.8 m². Evaporators in stainless steel can be heated by a heating jacket to higher temperatures with more heat transfer area for higher throughputs.

Leistritz Multiphase pump systems are in operation worldwide. They are designed for running with high gas volume fractions (GVF) and gas bubbles with up to 100% gas content as well as for capacities of up to 5,000 m³/h and differential pressures of up to 150 bar. In comparison with traditional upstream installations, multiphase pumps need neither space-intensive separation devices at the borehole nor separate pumps, compressors or pipelines to transport gas and fluid to the central collection areas. Multiphase pumps are a cost-effective technology for the transportation of multiphase fluids using just a single pipeline - instead of separating the oil, water and gas at the collection areas and exporting the oil and gas to the central production facilities via separate pipelines.

Leistritz Multiphase pump systems are in operation worldwide. They are designed for running with high gas volume fractions (GVF) and gas bubbles with up to 100% gas content as well as for capacities of up to 5,000 m³/h and differential pressures of up to 150 bar. In comparison with traditional upstream installations, multiphase pumps need neither space-intensive separation devices at the borehole nor separate pumps, compressors or pipelines to transport gas and fluid to the central collection areas. Multiphase pumps are a cost-effective technology for the transportation of multiphase fluids using just a single pipeline - instead of separating the oil, water and gas at the collection areas and exporting the oil and gas to the central production facilities via separate pipelines. In general, multiphase pumps are a way to accelerate the unprocessed gas/fluid mixture.

Flottweg nozzle separators (2- and 3-phase nozzle separators) are used for the continuous separation of solids from liquids and ensure highly efficient clarification or separation. The product to be clarified or separated flows via a stationary inlet pipe into the inside of the bowl and is gently accelerated to operating speed by the distributor. Characteristics of our nozzle separators: — Energy-optimized and low-wear bowl design — High performance — Simple and fast maintenance — Designed for perfect hygiene The Flottweg nozzle separators are available in two basic designs: — Clarifier / 2-phase nozzle separator — Concentrator / 3-phase nozzle separator

Flottweg nozzle separators (2- and 3-phase nozzle separators) are used for the continuous separation of solids from liquids and ensure highly efficient clarification or separation. The product to be clarified or separated flows via a stationary inlet pipe into the inside of the bowl and is gently accelerated to operating speed by the distributor. Characteristics of our nozzle separators: — Energy-optimized and low-wear bowl design — High performance — Simple and fast maintenance — Designed for perfect hygiene The Flottweg nozzle separators are available in two basic designs: — Clarifier / 2-phase nozzle separator — Concentrator / 3-phase nozzle separator

Flottweg nozzle separators (2- and 3-phase nozzle separators) are used for the continuous separation of solids from liquids and ensure highly efficient clarification or separation. The product to be clarified or separated flows via a stationary inlet pipe into the inside of the bowl and is gently accelerated to operating speed by the distributor. Characteristics of our nozzle separators: — Energy-optimized and low-wear bowl design — High performance — Simple and fast maintenance — Designed for perfect hygiene The Flottweg nozzle separators are available in two basic designs: — Clarifier / 2-phase nozzle separator — Concentrator / 3-phase nozzle separator

A more economic solution for an environmentally sound condensate management is the decentralised oil-water separation directly at the source. Condensate which was processed with ÖWAMAT can be directly introduced as cleaned water into the sewerage system. The devices have a national technical approval and do not require a permit according to the law on water. In addition, the ÖWAMAT oil-water separators do not create any energy costs, boast enormous filter service lives and can be retrofitted into older systems without difficulty.

The PFOS oil separator as an alternative to oil skimmer The Profluid oil separator clean the cooling water of cutting machines in approx. 2 hours. Due to their well thought-out design they are very easy to operate and maintain. The oil separator separates oil and cooling water by means of a porous filter. This porous filter has an effective resolution and works without clogging. By the difference of the specific weight the oil drives the surface. The result is an easy separation and removal of the oil. Regular cleaning and separation of oil and emulsion prevents health problems for your employees. Another positive aspect is the increase in the service life of the cooling water. Cooling channels can become clogged due to contamination of the cooling water. This can be prevented by cleaning the cooling water. Excessive wear of machine parts and corrosion on workpieces can also be the result of contaminated cooling water.

Oil mist separators are a must in order to ensure the extraction of oil mist from machine tools. With AOF filters we offer a whole series of extraction systems for effective extraction and filtration. The separator can filter emulsion mist, oil mist, smoke and odours. Oil mist filters can be installed on almost all turning machines– and milling machines and BAZ. In this way you can offer a healthy working environment for you and your employees. Heat and odours are effectively filtered and the emulsion separated from the exhaust air can be reused. The filters of the oil mist separators are equipped with multi-stage filtration. The elements are cleanable and reusable. Harmful emissions, dust and aerosols are removed from the air at almost 100%. Health hazards Oil mist and emulsion mist

Oil mist separators are a must in order to ensure the extraction of oil mist from machine tools. With AOF filters we offer a whole series of extraction systems for effective extraction and filtration. The separator can filter emulsion mist, oil mist, smoke and odours. Oil mist filters can be installed on almost all turning machines– and milling machines and BAZ. In this way you can offer a healthy working environment for you and your employees. Heat and odours are effectively filtered and the emulsion separated from the exhaust air can be reused. The filters of the oil mist separators are equipped with multi-stage filtration. The elements are cleanable and reusable. Harmful emissions, dust and aerosols are removed from the air at almost 100%. Health hazards Oil mist and emulsion mist

Compressed air preparation helps to prevent malfunctions on pneumatic components and increases their service life. Machine failures and downtimes are reduced. Whether compressed air preparation, regulation or cleaning, we have multi-part service units, from pressure regulators, filter controllers, oilers, condensate diverters and oil-water separators to system expansions and various accessories as well.

The PRECISION SYSTEM series of linear units are self-sustaining profile systems made of extruded aluminum and steel for the TK series, able to ensure excellent precision. The motion is achieved by means of precision rolled recirculating ball screws with preloaded or non preloaded ball nuts, depending on the models. Using the recirculating ball bearing technology for the screws and the rails ensures great performance to the linear actuators, such as: High precision and high axial forces High mechanical performance Low wear and tear Low resistance to movement High speed (for long pitch screws) The Precision System series consists of 4 distinct products with different features: TH, TT, TV, TK. PRECISION SYSTEM - TH TH linear actuators are rigid and compact, ball screw driven linear units, enabling high positioning accuracy and repeatability in all process phases with optimal performance assured, with a repeatability within 5 µm. Thrust force transmission is achieved by means of...

Reducing energy, saving resources and safe processing have high priority in the chemical and petrochemical industry today. Our advanced liquid separation technologies are targeted to treat hydrocarbon based or solvent containing process streams and provide valuable tools for process intensification. Typically organic liquid streams are processed by conventional thermal unit operations that consume high amounts of energy, operate at high temperatures and/or require additional chemicals for efficient separation. Our membrane based solutions offer potent alternatives or additions for new processes and a valuable tool for the retrofit of existing unit operations. Our product range: - BORSIG Organic solvent nanofiltration - BORSIG Pervaporation - BORSIG Process development services

The energy costs of a compressed-air system are decisively influenced by the pressure drop occurring during compressed-air filtration. To maintain the required operating pressure, this pressure drop needs to be compensated by correspondingly higher compressor performance. The consequence: increased energy demand, premature wear of the compressor ... and therefore higher costs. The better solution: CLEARPOINT compressed-air filters by BEKO TECHNOLOGIES.

Flottweg Sedicanter separates solids from liquids. Its special feature: the solids consist of a sediment with properties ranging between soft and fluid. Typical applications of the Sedicanter are "soft products": ► Biomass, yeast and protein suspensions. ► Fermentation broths and UF retentate ► CIP cleaning liquids and coarse matter-free live sludge ► Fruit juice byproducts and plant-derived raw materials ► Soap separation from oil refining processes The special technical features of the Flottweg Sedicanter: ► Separation of extremely difficult-to-sediment solids by acceleration up to 10,000 gee. ► Hygienic design, thus usable for applications in biotechnology ► Flexibility with fluctuating composition of the feed product by the adjustable impeller ► Gas-tight operation is possible by sealing the separation space off from the ambient air using inert gas

Centrifugal sorting is used for high capacities up to 800 pieces per minute. The quiet and gentle sorting is particularly suitable for plastic objects. Depending on object type and size we recommend different versions ZF-350, ZF-500, ZF-800. Due to the user-friendly and space-saving design, it can be combined with other machines and systems.

Design & construction Our Schulz separate fixing clip assits installation and compensates for irregular bore diameter. Installation Our Schulz clamp spring washers/fixing clips for euro ball transfer units allow ball transfers units to be mounted and removed from the installation (upper) side. Our clips requires a minimum plate thickness of 3 mm to grip securely.

The PRU is the gentle feeding solution for syringes. Round belts are used to separate syringes for further processing Gentle feeding system for syringes, with separating function

Advantages Absolute separation of liquid particles greater than 10; for the operation under etreme temperature and pressure; minimal pressure loss Area of application For the filtration of natural gas Flow rate Various filter sizes and the modular design enable any required flow rate. classification number P51 Filter aid - Filtration degree - Medium Air, gases Filter material Wired Mesh