Robotic welding - Import export

QuellTech Solution For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position. The QuellTech 2D-Laserline Sensor is specially prepared to the highly disturbing ambient light from the weld process. It can be cooled and protected from weld spatter, so this model proves to be particularly adequate for operation in the harsh environment of the welding process.

We employ welding robots to join complex metal wire parts made of steel or aluminium to form an assembly. This in turn leads to complex bent wire components for the automotive industry, such as brackets for cushioning frames, and eyelet fastenings.

High quality, productive longitudinal seam welding calls for the utilisation of advanced, superior technology. This enables us to us to protect and expand our market position despite increasingly fierce competition. Our ELENA® longitudinal seam welders provide unsurpassed technology for welding of longitudinal metallic seams.

The very different requirements created by diverse welding techniques mean that specific products have to be specially developed. The industrial fabrics we use have specific coatings that leave the cover flexible but resistant to spatter and weld splashes. Their para-aramid base has excellent mechanical strength. Production tooling protection is a necessity. ASP offers a wide range of protective covers for all types of welding guns, regardless of the welding technology involved (pneumatic, hydraulic or electric motor).

A unique assembly of special textile panels and various closing/attachment systems to guarantee: Ultra-fast and simplified installation and removal without the need for tools. Efficient and long-lasting protection for your equipment. Improved MTBF (Mean Time Between Failures) and MTTR (Mean Time To Repair) thanks to quick access to the welding gun, thereby saving valuable time during maintenance operations. Optimized operating costs through easy replacement of worn parts only. They are untearable and electrically insulated, and are guaranteed halogen-free and silicon-free. The coatings on the two sides prevent the fabric from soaking up any water or oil in the event of leakage. Limited splatter adhesion and M1 fire rating classification complete the high level requirements.

The new arc welding / handling robot FD-B6 with integrated cable routing and further developed design is designed for all welding tasks and payloads up to 6 kg. Even the connections and cables required for the SynchroFeed welding process are pre-installed. Thanks to higher process speeds and shorter cycle times, the FD-B6 fulfills all requirements for the most demanding handling tasks. • Higher clock speeds for highest industrial speeds • Slim design: Integrated wrist motors prevent malfunctions from devices and workpieces. • User-friendly: Integrated supply lines prevent faults behind the robot arm. • More stable construction: 1.5 times the load capacity for welding tasks with different ranges. Number of axes: 6 Max. payload capacity : 6 kg Working Range (P point): R 1445 mm Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3132 W Weight: 145 kg

The new arc welding robot FD-V8L with a refi ned design can handle all welding tasks and payloads of up to 8 kg. Due to its outstanding arm length, it is particularly suitable for large working areas. Faster cycle time: Designed for highest industrial speeds. Slim Design: Thanks to the slimmer lower arm design, less rotary motion is needed to reach the working position, thus preventing collisions with jigs and workpieces. User-friendly operation: Even the cables required for SynchroFeed are integrated into the lower arm, which prevents interference behind the robot arm. Stronger structure: Maximum payload now up to 8 kg. The use of different torches and sensors is possible. The main technical specifications at a glance: Number of Axes: 6 Max. payload capacity: 8kg Working Range (P-Point): R2006 mm Positional repeatability: +/- 0,08 mm Drive System: AC Servo Motor Drive Power: 5000 W Weight 273 kg

The 7-axis arc welding robot B4S from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1435 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3550 W Weight: 189 kg

The new arc welding robot, FD-V8, is equipped for all welding tasks and for load capacities of up to 8 kg. Thanks to integrated cable routing, the FD-V8 can still weld much more interference-free than any other robot in its class. It is 15% faster and the cycle times are accordingly shorter - ideal for maximum productivity. Interference-free: Interference-free welding thanks to integrated cable routing SynchroFeed-ready: Cables for the SynchroFeed / Servo-torch system can be integrated into the robot. Robot distances: Integrated cable routing enables reduced distances between the robots. Increased payload capacity: Higher load capacities of up to 8 kg. Higher performance: Up to 15% higher speeds. The main technical specifications at a glance: Number of axes: 6 Max. payload capacity: 8 kg Working Range (P point): R 1437 mm Positional repeatatbility: +/- 0.08 mm Drive System: AC Servo Motor Drive power: 3016 W Weight: 140 kg

The 7-axis arc welding robot V6LS from the FD series impresses with its slim design and an expanded degree of freedom, which enables a constant torch orientation when immersing in tight work spaces. Compared to the V6S, the V6LS has an extended arm, which is why the range is increased again. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2006 mm Max. payload: 6kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6000 W Weight: 316 kg

The FD-V6S has an extended degree of freedom which enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several of the FD-V6S robots can be placed closer together in manufacturing cells, which simplifies an increase in the number of robots per component. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1427 mm Max. payload capacity: 6 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3600 W. Weight: 178 kg

The 7-axis arc welding robot V20S from the FD series is the optimal robot for medium-heavy loads. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P point): R 1710 mm Max. payload: 20kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 6600 W. Weight: 321 kg

The 7-axis arc welding robot B4LS from the FD series is compact and, thanks to the integrated cable routing, offers optimal protection during the work process. The extended degree of freedom enables a constant torch orientation when immersing in tight work spaces. In addition, the FD-B4LS offers an extended arm compared to the FD-B4S and thus a larger working radius. Due to the high flexibility, several robots can be positioned closer to each other, so it is possible to have a larger number of robots in the cell or system working together. The most important technical data at a glance: Number of axes: 7 Working Range (P-point): R 2008 mm Max. payload: 4 kg Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 5650 W Weight: 321 kg

The new arc welding / handling robot FD-B6 with integrated cable routing and further developed design is designed for all welding tasks and payloads up to 6 kg. Even the connections and cables required for the SynchroFeed welding process are pre-installed. Due to its outstanding arm length, it is particularly suitable for large work areas • Higher clock speeds for highest industrial speeds • Slim design: Integrated wrist motors prevent malfunctions from devices and workpieces. • User-friendly: Integrated supply lines prevent faults behind the robot arm. • Suitable for up to 6 kg payload capacities. Ideal for corresponding handling applications. Number of axes: 6 Max. payload capacity : 6 kg Working Range (P point): R 1445 mm Positional repeatability: +/- 0.08 mm Drive system: AC servo motor Drive power: 3132 W Weight: 278 kg

Due to their high productivity, robotic welding systems offer cost advantages over manual welding, given the corresponding quantities. Benefit from high productivity and efficiency through perfectly matched welding components and fascinatingly good welding results of your products.

Particular challenges To correct the effect of the tolerances of the parts, the welding robots path in conventional applications is usually adjusted, by means of a time consuming manual correction (teaching). The warping effect caused by the thermal expansion however cannot be compensated this way. For this purpose, QuellTech offers a perfectly tailored seam tracking solution, which is based on a QuellTech 2D-Laserline Sensor of the Q4 family. The method consists in measurement of the real position and width immediately ahead of the welding process. The laser sensor captures the real dimension of the weld bead, and the software used for this process simultaneously sends the nominal position to the robot. The robot performs a correction movement in X or Z position according to this measurement. This way not only the deviation caused by tolerances, but also the warping effect can be compensated – and the weldment takes place exactly at the required position.

Schnelldorfer CORNERWELD seam welding machines have been designed to weld sheet metal plates in a 90° joint. The precision clamping system with inert gas coverage and advanced OEM control package precisely controls the welding sequence and weld parameters, resulting in the perfect weld for your corners. CORNERWELD applications include welded corners for food, medical equipment, HVAC drip pans, electrical enclosures, and laboratory furniture. Complex inward and outward flanges can be accommodated with custom made tooling pieces. A wide range of materials can be welded, including Stainless Steel, Carbon Steel and Aluminium. Complete welded parts do not require any costly grinding, polishing or blending thus greatly saving on manufacturing costs.

ELKON Cement silos are precisely manufactured by the fully automatic welding robots in production molds in ELKON-3 factory which is dedicated only for the production of cement silos. For easy and efficient transportation, ELKON provides a wide range of bolted type cement silos with the capacity of 50, 75, 100, 150, 300 and 500 tons.

ELKON twin shaft mixers, which successfully produce concrete for various projects all around the world, has been manufacturing in ELKON’s technological factories for long time. ELKON is capable of producing 500 twin shaft mixers per shift annually thanks to its fully automated robotic welding lines. Advanced Features of ELKON Twin Shaft Mixers - Longer lifetime with robust mixer body manufactured by fully automatic welding robots - Able to produce of all kinds of concrete (Ready-mixed concrete, precast concrete, roller-compacted concrete-RCC, heavy concrete, etc.) - High homogeneity even in shorter mixing times - Highly wear-resistant, durable wearing parts - Easy maintenance due to wide maintenance gates and bolted type replaceable linings - Heavy duty gearbox (Brevini or Bonfiglioli from Italy) - Automatic lubrication system (Lincoln - Germany) - Universal compatibility to existing concrete plants with compact design

The MR-21 measuring wheel has a quality counter that accurately records distances in the running direction and in the opposite direction. The run rubber is ground at exactly 318.5 mm diameter with a convenient zero-setting lever next to the counter.The MR-21has a maximum accuracy of 0.02 percentand is certified with a test label. The frame of the measuring wheel is welded by robot to ensure consistent quality over time, and the device also includes an auxiliary arm and an integrated brake. In addition, the quality indicator is "made in Germany" and is conveniently located over the running wheel for easy reading. The folding guide rod is aluminum and the device is equipped with a spoke wheel.

In fixture construction, we design, develop, build and construct all the resources you need as our customer in the manufacturing process. To develop individual solutions for your individual problems, we see as our task. Devices for large and small batch production mechanically pneumatic PLC controlled -> with queries by modern sensors for process safety in your production -> with simple, safe and understandable operation -> with comprehensive documentation, also in digital form. We manufacture for you: Assembly devices, machines and installations testers Universal cutting and shrinking devices robotic devices welding devices Recordings Robot gripper for instrument panels Cutting devices for profiles Devices for force and distance measurement

Metalworking companies are increasingly looking for practical solutions on how to quickly and easily carry out welding tasks. For small quantities, however, automation systems for welding have so far been difficult to implement, from an economical point of view. At the same time, it is becoming increasingly difficult to find qualified welders for manual processing. OTC DAIHEN EUROPE has developed EASY ARC, a new mobile welding robot system for workshop operation, which meets the economic and pragmatic requirements. EASY ARC includes a compact welding robot with intuitive OTC Easy-Teach control, which offers the operator with the perfect weld seam, thanks to the integrated expert system and manufacturer’s own 400A MIG / MAG power source inverter. The robot is mounted on a welding table that is prepared for holding standard clamping elements and equipped with rollers. The simple conversion of the system thus ensures appropriate flexibility in production.

With repetition accuracy of up to ± 0.07 mm, the new high accuracy robot can succeed in even the most demanding of tasks. The deviation from circular diameters of ≤ 10 mm is max. 0.09 mm - half as much as with commercial robots. • Position Accuracy: Highest precision regardless of robot position. • Precision machining: The best choice for laser welding and cutting, TIG, and other tasks requiring high accuracy. The best choice for laser welding and cutting, TIG, and other tasks requiring high accuracy. The main technical specifications at a glance: Number of axes: 6 Working Range (P-Point): R 1664 mm Max. payload capacity: 20 kg Positional repeatability: +/- 0,08mm Drive System: AC Servo Motor Drive Power: 7900 W Weight: 355 kg

RAFI Eltec is a technical services provider that develops and produces electronic assemblies and systems according to customer-specific requirements – from the idea to the finished product. Efficient production processes and reliable execution of the overall implementation are characteristic for RAFI Eltec. As a result of our many years of experience in energy measurement technology and in radio and network applications, we have accumulated unique production and testing expertise. This is also naturally to your advantage in regard to the final assembly of your devices. Final assembly - Assembly presses and screw fittings - Ultrasonic welding - Adhesive robots - Semi-automatic and fully automatic assembly - Automated testing - Laser or inkjet printing technologies - Leak tests - Box build You can rely on support from the right contact partner for you – whether you are approaching us for the first time or during the production process.

Kawasaki's BA Series and RA Series arc welding robots use the latest arc welding technology to compete with the quality of a trained human welder. The robots are equipped as standard with special arc welding software that allows quick and easy programming of the process path. An adaptive welding function is available to change the position of the robot, the shape of the weld seam and the speed during welding in the case of variable weld connections. Their built-in intelligence, flexibility and high accuracy make Kawasaki's arc welding robots ideal for a wide range of arc welding applications.

Kawasaki's BA Series and RA Series arc welding robots use the latest arc welding technology to compete with the quality of a trained human welder. The robots are equipped as standard with special arc welding software that allows quick and easy programming of the process path. An adaptive welding function is available to change the position of the robot, the shape of the weld seam and the speed during welding in the case of variable weld connections. Their built-in intelligence, flexibility and high accuracy make Kawasaki's arc welding robots ideal for a wide range of arc welding applications.

The B-series from Kawasaki is a robot specifically manufactured for spot welding. Its compact, and robust design with a housing constructed out of durable materials is the combination of the sleek R-series and the robustness of the Z-series. This would make the B-Series capable of offering maximum performance and is highly resistant to vibration as well as utilizing a heavy-duty motor. It is capable of having a maximum payload capacity of up to 200 kg and a maximum reach ranging from 2200 up to 2597 mm as well as having a repeatability of ± 0,2 mm and a maximum linear speed of 5000 mm per second.