Plastic assemblies - Import export

PT screws for thermoplastics: Thread rolling screws for direct screwing into plastics, Thread 30° or 60° KTG screws for thermoplastics: Single-start or double-start thread (high, low) Thread rolling screws are extruded for larger batch sizes and turned for small batch sizes (Turned parts for direct screwing) High tensile and highly stressable connection of thermoplastics with considerably longer life endurance Thread rolling without chips and loss of material Minimum radial tension, large thread coverage Process-reliable due to torsion strength Shorter and slimmer screws are possible. Materials: Steel, case-hardened Quenched and tempered steel 1.5523 tempered to 1000 +200 N/mm², high-grade steel 1.4567, other materials on request Length: 3 – 160 mm (at lengths from 60 mm only partial thread lengths 4 x d are possible) Thread diameter: 1.6 – 10 mm Special dimensions on request Batch sizes: Standard ex-stores Special screws from 30,000 pieces

SPIROL's Series LP500 Latch Pins for Plastics are designed with a barb located under the head with a barb length equal to the width of the outermost section of the assembly. The remaining length of the LP500 Latch Pin is smooth without any other retention features. This allows the LP500 Latch Pin for Plastic to easily align and freely install through all of the holes with a plastic assembly until the barb makes contact with the final hole to securely lock the pin in place. Once fully installed, the handle will pivot freely around the non-barbed end of the stationary pin. The head prevents the LP500 Latch Pin from being over-installed, and enables the pin to be mechanically oriented for automatic installation. Manufactured from lightweight, lead free aluminium, SPIROL's LP500 Latch Pins for Plastics are available in three standard diameters: 3mm, 4mm and 5mm.

Removable ball pins Replaceable Customer specific dimensions and configurations can be removed and exchanged from both sides. maintenance-free Ball pins made from steel, stainless steel, plastic Easy assembly and disassembly of the ball pins by defined forces Configuration online Light weight Application areas:Automobile industry, automation, agricultural engineering, plant engineering, vehicle engineering igubal® double spherical bearing WDGM igubal® variable double spherical bearing igubal® double spherical bearing WDGM igubal® removable angle joints Easy assembly and disassembly of the ball pins by defined forces igubal® removable angle joints not removable igubal® coupling bars configurator - not removable One side removable igubal® coupling bars configurator - removable from one side Both sides removable igubal® coupling bars configurator - Removable from both sides Removable ball pins Replaceable Customer specific dimensions and configurations can be removed and exchanged from both sides. maintenance-free Ball pins made from steel, stainless steel, plastic Easy assembly and disassembly of the ball pins by defined forces Configuration online Light weight Application areas:Automobile industry, automation, agricultural engineering, plant engineering, vehicle engineering igubal® double spherical bearing WDGM igubal® variable double spherical bearing igubal® double spherical bearing WDGM igubal® removable angle joints Easy assembly and disassembly of the ball pins by defined forces igubal® removable angle joints

is a thread-cutting fastener designed to meet the demanding requirements of thermoset plastics with easy assembly coupled with a strong, reliable joint to ensure optimized assembly performance. Provides an asymmetrical 30º thread profile, inclined towards load surface to increase friction (FR) between the application and the fastener Reduction in radial stress Reduction in back-out caused by relaxation Increase in strip resistance Elimination for the need in supplementary locking devices Optimal thread pitch allows for deeper thread engagement Increase in pull-out strength Increase in resistance to vibration loosening Increase in load-carrying capability The recessed thread root allows space for displaced material Minimization in installation torque Miniziation in the risk related to clogging and galling of threads during assembly The shank slot minimizes chip production Through hardened to Rc 33-39

These systems can only be fastened by adhering (glue or double-sided tape). Adequate adhesive is available from specialised trade. The following materials can be found at the rear: A18B-Ks: Polyamide (PA) A22B-Ks: Polyamide (PA) A31B-Ks: Galvanised steel AS031NdB-00s-03: Polyamide (PA) A43B-Ks: Polyamide (PA)

Features: - Fast cure with LED (385 nm) or UV/Visible light - See Cure dispenses blue, cures clear - UltraRed® fluoresces bright red - One part formulation - No nonreactive solvents - Compliant with ISO 10993

SPIROL manufactures several different types of Moulded-In Compression Limiters that are designed to be installed into the plastic assembly during the moulding process. When moulding Compression Limiters into the plastic assembly, the moulding time is increased as the operator or a pick-and-place robot must load each Compression Limiter over the core pin(s) prior to closing the mould cavity. Precise placement of the Moulded-In Compression Limiter over the core pin is required; otherwise mould damage can occur. SPIROL Standard Moulded-In Compression Limiters include: The Series CL500 Moulded-In, Series CL460 Moulded-In - Oval, Series CL600 & CL601 Aluminum and Series CL800 & CL801 Brass.

SPIROL offers robust, vertical installation machines specifically designed to post-mould install Compression Limiters into a variety of plastic assemblies. The machines can install a single Compression Limiter or multiple Compression Limiters simultaneously into various polymers, thermoplastics and thermosets. SPIROL’s Compression Limiter Installation Machines are versatile solutions designed to be retooled to accommodate changing part configurations. All designs incorporate standardized machine components to reduce factory lead time, improve component reliability, and lower component costs. SPIROL also specializes in application-specific fixtures to ensure that all assembly components are held accurately in place through the installation process.

Some of SPIROL's standard Pin Installation Models can be equipped with a pusher punch (in place of a pin insertion quill) to press Threaded Inserts into plastic assemblies. The most appropriate Installation Machine depends on the actual insertion force required to press the Insert into the plastic hole and the desired productivity. Generally speaking, the Model PMH Heavy Duty Installation Machine is typically used for low to medium volume installation, and for medium to high volume installation, SPIROL's Model PH/PHX Platen-Style Installation Machines can be used for simultaneous installation of several Press-In Inserts at the same or different elevations. Due to the length to diameter ratio of Press -In Inserts, it is not possible to cost-effectively tube feed this type of Threaded Insert with SPIROL's automatic feeding and Installation machines.

The course external thread of SPIROL's Self-Tapping Insert forms an internal thread within a molded or pre-drilled hole during the installation process into a plastic assembly. SPIROL Series 10 Self-Tapping Inserts are thread forming Inserts best suited for softer thermoplastics or thermosets. Self-Tapping Inserts provide the best pull-out resistance for a post-mold installed Insert, yet generally cost more than their post-mold counterparts. The external threads are designed with a thin profile to minimize induced stress in the plastic and have a relative coarse pitch to provide the maximum plastic shear surface to resist pull-out.

SPIROL's FH400 Headed Barbed Pin has a series of barbs extending down the entire length of the pin. Headed Barbed Pins are a great replacement for self-tapping screws in plastic assemblies as Barbed Pins are installed into standard moulded (or drilled) holes, they install much faster than screws, and they eliminate issues associated with cross-threaded or skewing during installation. Unlike screws that resist back-out (or loosening) by being tightened to a preset torque, Barbed Pins are retained by the plastic backfilling over the aggressively-designed barbs. The head provides a positive stop and is also used to retain a thin component to a thicker component within an assembly. SPIROL's FH400 Headed Barbed Pins are available in metric diameters ranging from Ø2mm to Ø6mm and inch diameters ranging from Ø.078" (5/64) to Ø.250" (1/4) in low carbon steel and austenitic stainless steel.

Item No.: 928010 Elastic cord Specification Elastic cord Braided elastic cord with self-assembly plastic spring clip Model type: C (Customised) Dimension: approx. 10.0 mm wide Material: LDPE/spun rayon Colour: white with blue tracer threads Property: elastic Elastic Material: Square elastic Packaging: loose in cardboard box Note Features: Double braiding

Our PEKI mechanical brass valve series has been manufactured for decades from high-quality hot-pressed parts and precision turned parts, which are assembled with modern plastic injection-molded parts and sealing elements made in Germany. The PEKI is a proven construction which has been tested millions of times. It has been further developed and is now available for the every first time completely in stainless steel / V2A. Many liquids are easily and safely regulated with the PEKI series via its mechanical level control.

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

Mechatronic integrated devices or molded interconnect devices (injection-molded circuit carriers) are spatial electronic assemblies – so-called 3D-MID. A special process is used to apply metallic conductor tracks to a specific substrate material (often plastic), thus creating three-dimensional assemblies that also serve as circuit carriers. These spatial electronic assemblies are manufactured using 3D-MID technology and, compared to conventional assemblies, enable the integration of electronic, mechanical, fluidic, optical and thermal functions. The resulting additional benefits represent advantages that cannot be realized with two-dimensional circuit carriers (printed circuit boards).

Sliding coating of materials of all kinds, such as metals, glass, ceramic, wood, leather and plastics As lubricant for threads of all kinds, such as machine screws, thread-cutting screws, sheet-metal and wood screws for increasing pre-tension forces or reducing screw-in torques As dry lubricant for maintenance and care of plastic/metal sliding pairs For assembly of axial face seals or dry lubrication in textile or paper-processing machines Advantages and benefits Highly effective due to outstanding film-forming properties Broad range of uses for dry lubrication in maintenance and care Waterproof and resistant to weathering

Sliding coating of materials of all kinds, such as metals, glass, ceramic, wood, leather and plastics As lubricant for threads of all kinds, such as machine screws, thread-cutting screws, sheet-metal and wood screws for increasing pre-tension forces or reducing screw-in torques As dry lubricant for maintenance and care of plastic/metal sliding pairs For assembly of axial face seals or dry lubrication in textile or paper-processing machines Advantages and benefits Highly effective due to outstanding film-forming properties Broad range of uses for dry lubrication in maintenance and care Waterproof and resistant to weathering

Silicone-free alternative for the lubrication of O-rings and sealings during assembly. Lubrication of plastic parts such as gears, sliding surfaces, etc. Advantages and benefits Excellent adhesion on plastics and metals Tasteless and odourless Consistent properties without drying out, hardening or bleeding NSF H1 registered Compatible with plastics (see table) MOSH/MOAH-free Silicone-free

During the setting process, edges on the mandrel head cut the rivet shaft into four segments. These four segments then unfold on the component surface thus forming the large locking head. Once the mandrel reaches its predetermined breakload, the mandrel head falls out of the rivet body. The large locking head allows connecting soft or britt le components and helps transfer high tensile forces.ARCO body-bound blind rivets are preferably used for plastic or wood element assembly, caravan manufacturing and fastening of cladings.

Expanding blind rivets are required when soft or porous components such as wood, hard fiber, fiberglass or plasterboard are to be joined together with a high clamping force. During the setting process the mandrel drops out of the hollow rivet and on the closing head side the mandrel divides the hollow rivet into four parts. These then claw into the material. Typical applications are plastic and wooden element assembly, caravan construction and the fastening of interior trim.

Elegant acrylic glass doorplate with plastic insert. Screws on, assembly set included. • CRYSTAL SIGN doorplate range made from acrylic in 7 formats • Easy to exchange the foils by separating the two acrylic panels • Suitable for use in offices, conference rooms, lobbies and many other prestigious premises • Screws on, assembly set with drilling template and instructions included • For inserts 105 x 105 mm • Suitable printable insert labels: Article number 483019

Mechanically highly stressed components – such as the rotating head – are made of metal. This makes it extremely robust and durable. The plastic housing, on the other hand, is light and functional. A variant with M12 plug connector allows a particularly simple connection to the machine. Another user-friendly feature is the possibility of flexible contact assembly: The contact combination of NC and NO for monitoring the door position and the guard locking can be freely combined at the factory. MANY FEATURES AT A GLANCE • Lightweight yet robust: Hybrid of metal and plastic • Flexible contact assembly • Integrated manual release • Symmetrical design • Five actuating positions • Rotatable head ( 4 × 90° ) • Fail-safe guard locking system • Optional emergency release • Optional escape release • M12 connector as an option

One of the advantages which distinguishes the thermal riveting procedure from other assembly techniques is the safe form-fit. Another advantage: the thermoplastic cannot embrittle as in the case of ultrasonic welding. Apart from the well-established welding techniques for plastic parts in series, KLN Ultraschall AG also develops and produces in Heppenheim equipment for thermal riveting. This technique is still regarded as a very special procedure and has important advantages in comparison with ultrasonic, hot plate, vibration or spin welding. Thus it can be interesting for additional fields of application. This procedure is particularly applied for plastic parts having safety features. In contrast to the ultrasonic riveting, the thermal riveting can be applied without any problems for plate/ plastic assemblies, as no swinging tools are touching the plates which could endanger the assembly.

For the assembly of plastic parts, which differ in size and condition and would therefore not be suitable for standard machines, we recommend the use of special equipment with several ultrasonic units for ultrasonic welding and processing methods. • Riveting • Welding • spot welding • punching • flanging • cutting • embossing • printing Multi-head systems These machines can also be used to accomplish complex tasks, e.g. the combination of different welding techniques, like spin welding and hotplate welding and for numerous automated processes

Split pipes made of PVC-U with H-profile For subsequent protection of cables, which have already been laid, or for repairing damaged pipe systems. - Sealed against fine sand - Reusable - No sleeve required - Extendable to any length - The joining of the split pipes does noch require any tools - A continuous pipeline is achieved by offsetting the top split pipe (no sleeves required) The joining is achieved by connecting the two split pipes. The connection battens (H-profile) are glued on one side. A continuous pipeline is achieved by offsetting the top split pipe (no sleeves required). In addition, the H-profiles can be joined to the split pipes during the final assembly using Tangit plastic glue for PVC-U. Standard design: Material: PVC-U Locking system: H-profile Colour: black Length: 3 m