Textiles%20-%20machines%20&%20equipment - Import export

Bow and skew detection and control The Orthopac FMC automatic straightener is the heart and core of the Orthopac. The device consists of an optical scanning system and electronic control for distortion correction. It is used primarily to detect and log residual distortions in the exit end of a system, e.g. with the stenter. Thread density can be determined at the same time. It can also be connected to external straightening machines then serving them as control unit.

Heavy-duty weft straightening The heavy duty version. High demands due to large product widths (e.g. carpet) or dimensionally stable textiles with defined skew settings (e.g. denim) require a more solid configuration. The frame, bearings and rollers are designed for high loads. Available with up to 5400 mm working width.

When the going gets rough ... The Orthopac CRVMC is especially designed for high mechanical load. Thanks to reinforced components, it is ideal for processing very heavyweight and wide materials. The arc of contact of the straightening rollers thereby depends on the desired straightening effect. With products without skews and bows, the straightening rollers are not enveloped unnecessarily. When the straightening rollers engage with the product, the uniform contact of the straightening rollers with the product is ensured over the entire width. This becomes possible through our innovative and unique roller positioning drive.

Removing all types of distortions The fusion of pin wheel and roller straightening technology perfectly combines the advantages of both technologies and provides amazing straightening results. It provides reliable, quick distortion correction also for asymmetric web distortion. An infinitely variable unclipping roller minimises residual bow and edge distortions. The intelligent drive station with special voltage control for smallest product distortion activates or deactivates automatically (e.g. in case of blockages). A bypass function is available at the push of a button for products that cannot be straightened with the pin wheel.

Removing irregular distortions Asymmetrical distortions (wavy, S-shaped, etc.) in textiles have always represented a huge challenge in the textile industry. A special straightening approach is needed particularly when the straightening process does not take place in combination with a stenter (e.g. before decatizers, digital printing systems, etc.). To restore the warp and weft threads to their original state, the Orthofact RMB generates a defined lateral tension using freewheeling, inclined pin wheels. This cross-tension stretches the warp threads. The resultant force controls the freewheeling pin wheels, since the weft threads will always seek out the shortest path from selvedge to selvedge. Distortion, no matter whether wavy or S-shaped, will be corrected.

Optimizes drying The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met.

Control of thread density / course density / basis weight The Famacont PMC determines the thread density by means of a non-contacting, optoelectronic or imaging process. With the optoelectronic process individual threads or courses pass the sensor and are projected onto the photocell using a precision optical lens. The resulting frequency is proportional to the thread count. A high-resolution camera is used with the imaging process. The image is analysed with using suitable software (FFT analysis). Both, the thread count in weft and warp direction can be determined here with maximum precision.

Condensate temperature control The Atmoset SMT regulates the residual moisture of the tissue with steam-heated cylinder dryers. The deviation of the condensate temperature from a preset setpoint is used to directly calculate the amount of energy required for drying. The heating output is optimised according to the product. The Atmoset SMT enables a stable and effective drying process. The optimal degree of drying is always reached, regardless of the weight of the product or the web speed.

Keeps web safely on track Drifting of the product web lateral to the running direction of product is unavoidable in some stages of textile finishing. The Ceremat system brings the product back on the right path. Applicationspecific variants are available.

Infrared pyrometer The Thermosense HP270 is used for non-contacting temperature measurement in driers and stenters and records the temperature of running product webs. The sensor is temperature-resistant up to 270 °C. It can therefore be mounted inside driers.

Ionisation of the air The Antistat AMW ioniser for trouble-free processing of synthetic materials and of textiles with high charge separation. By ionising the ambient air, the electrostatic charge is diverted from the product sheet. Antistat AMW can be used at high or low speeds.

Reflexion of infrared light Automatic width measurement on a running product web. IR LEDs used in reflective mode continuously and precisely determine the product width. The sensor module only needs to be attached on one side of the product. The compact design allows it to be installed even in the tightest mounting spaces. Retrofitting is possible virtually anywhere.

Fine-tune straightening for heavyweight fabrics The special strength of the Orthopac GMFRC is the extremely high straightening accuracy at relatively small distortions. Thanks to reinforced components, it is ideal for processing really wide, heavyweight materials such as denim. The compact straightening unit is equipped with a skew and bow roller as standard. This arrangement allows for very fine adjustment of the straightening effect while permitting small device dimensions.

Fine-tune straightening of residual distortion This model represents a compact fine-straightening system for the correction of residual distortions. The special strength of the Orthopac MFRC is the extremely high straightening accuracy at relatively small distortions. The compact straightening unit is equipped with a skew and bow roller as standard. This arrangement allows for very fine adjustment of the straightening effect while permitting small device dimensions. Available with hydraulic or electrical straightening roller adjustment.

Weft straightening the way it should be ... The Orthopac RVMC is the universally employable straightening system from Mahlo for the correction of web distortions for nearly all applications. Available with hydraulic or electrical straightening roller adjustment. The modular construction allows the system to be configured to meet the demands of changing conditions and requirements.

Portable moisture meter The Textometer DMB is a mobile handy device for measuring moisture on textile webs and bobbins on a wide variety of versions. It determines the moisture content of raw materials, semi-finished products and finished products precisely and quickly.

Pattern and distortion control The leading pattern detection system using camera technology. The repetitions of printed, woven or tufted patterns are evaluated according to certain algorithms and are used for measuring, correcting and evaluating distortions and patterns. The system uses one or two cameras, depending on the width of the product, to detect the position of the pattern and automatically and continuously determine the pattern repeat, as well as the product width, and together with a straightening machine align the product distortion based on the recognized pattern.

With around 3000 parts for Autoconer machines Samatex can offer a wide variety throughout the models 138, 238, 338 and Autoconer 5.

With around 3500 parts for Autocoro machines Samatex can offer a wide variety throughout the models SE7, SE8, SE9, SE10, SE11, SE12 and ACO-8.

For lubrication points of all kinds as slide ways, spindles, geared parts of the electronic, precision engineering and optical equipment, temporarily or permanently exposed to extreme low temperatures like in arctic climates or cold storages Roller bearing lubrication of high-speed bearings, e.g. spindle bearings, miniature or precision bearings in machine-tools or textile machines, measuring equipment, electric motors of control technology and precision mechanics Advantages and benefits Dynamic light noise proofed long-term lubrication grease Best use at arctic conditions and very high speed High efficiency through optimal formulation Multifunctional application beside the regular range of performance for greases Efficient through economical application No nameable change of consistency at low temperatures or high speeds and accordingly temperatures

▪ Automated emptying system for containers up to approx. 30 liters ▪ Volumetric conveying progressive cavity pump based on the endless piston principle ▪ Pulsation-free and precise emptying and material supply to 1C and 2C dispensing systems ▪ In redundant dosing systems applicable ▪ For medium to high viscosity materials ▪ For structure sensitive, filled, abrasive materials ▪ Application for cylindrical or slightly conical metal and plastic containers ▪ Housing for machine safety and protection against dirt contamination ▪ Automatic retraction and venting the container as well as detection of media surface ▪ 4“-Touch panel with function keys for comfortable setting and parametrization of the system ▪ Externally controllable via Profinet interface ▪ Continuous determination of the position of the follower plate and level monitoring ▪ Adjustable pressure reduction for longer pauses