Processing machines - Import export

The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process. Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection MOSH/MOAH-free

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection Also available as spray version OKS 3571 MOSH/MOAH-free

Lubrication of slow-running rolling and friction bearings, rollers, transport chains or sliding surfaces on kiln trolleys, bakery machines, drying tunnels, foundry machines, boiler firing systems, plastics processing machines for welding and soldering machines etc. Advantages and benefits Highly effective due to optimum temperature-stable silicone grease formula Excellently suited for grease lubricating points subject to high-temperature loading Broad range of uses outside normal grease performance areas

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences

Sliding coating of materials of all kinds, such as metals, glass, ceramic, wood, leather and plastics As lubricant for threads of all kinds, such as machine screws, thread-cutting screws, sheet-metal and wood screws for increasing pre-tension forces or reducing screw-in torques As dry lubricant for maintenance and care of plastic/metal sliding pairs For assembly of axial face seals or dry lubrication in textile or paper-processing machines Advantages and benefits Highly effective due to outstanding film-forming properties Broad range of uses for dry lubrication in maintenance and care Waterproof and resistant to weathering

Sliding coating of materials of all kinds, such as metals, glass, ceramic, wood, leather and plastics As lubricant for threads of all kinds, such as machine screws, thread-cutting screws, sheet-metal and wood screws for increasing pre-tension forces or reducing screw-in torques As dry lubricant for maintenance and care of plastic/metal sliding pairs For assembly of axial face seals or dry lubrication in textile or paper-processing machines Advantages and benefits Highly effective due to outstanding film-forming properties Broad range of uses for dry lubrication in maintenance and care Waterproof and resistant to weathering

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences NSF H1-registered

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences

Parting agent at foundry operations injection moulding, blowing and extruding processes of plastics and elastomer Avoids the sticking of e.g. adhesives and sealing excess or water wetting Sliding agent against noisy rubbing of plastics, elastomers and metals together or against each other Lubrication of cutting edges in the paper, cardboard, veneer layer and textile processing machines For easy retracting of plastic and rubber profiles, e.g. in the door and window production Advantages and benefits High efficiency because of excellent netting of the surface and building of extremely thin lubricating films Separating effect with antistatic properties Manifold applications for permanent lubrication, protection, maintaining and impregnation Neutral behaviour against plastic and elastomers Resistant against water and atmospheric influences MOSH/MOAH-free NSF H1-registered

The tubing specialist with unique precision and working speed for very thin, tension-elastic and pressure-sensitive materials. KL-BV is available in the equipment line Green and as KL-BV Gasket. The Metzner KL-BV cutting machine stands out for its precision, compact design, and the wide range of processing options such as silicone tubes, flexible profiles and gaskets. KL-BV GASKET With its particularly thin blades and precision feed, the KL-BV Gasket is ideal for cutting flat gaskets with a diameter of up to 12 mm.

The special Metzner development is a fully automatic machinery consisting of a contact-free loop control, an automatic cutting machine and a crushing station with storage system. It can produce polystyrene pipettes with diameters from 4 to 25 mm and lengths from 100 to 700 mm. The extruded material is first scored with the aid of several rotary cutting heads, then broken and finally deposited in collecting containers. The cycle time for four parts is only 1.5 seconds. For the production of short lengths (up to 120 mm), the cycle time is extended to approximately three seconds.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

The cable processing machines in the AM 3800 range are characterised by their outstanding cutting and haul-off power and their modular, robust and long-life construction for continuous use in industrial applications. These machines outstandingly combine power and versatility. Equipped with cutting power for cables up to 70 mm sectionand 20 mm diameter, they are the ideal solution for an unusually wide spectrum of applications. Depending o the processing demands, numerous knife contours and technologies are available: the patented double-knife system allows different processes to be performed in a single working pass. The circumferential rotary cut offers an exact cutting round cables with very thin or tough insulation outer cover.

The AM 3000 range of cable processing machines are distinguished by cutting and haul-off power and their convincing modular, robust and long-life construction for continuous industrial working. There are different models with different cutting powers and specifications. To match the processing requirements, numerous knife contours and technologies are available: The patented „ double-knife system“ facilitates different processing in a single working pass, the circumferential rotary technology offers exact circular cutting for cables with very thin or rigid outer insulation cover and for co-axial cables. Every model is equipped as standard with a full set of interfaces for peripheral equipment and IT integration. The machines can easily be converted into complete production lines, thus further increasing the process automation.

Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.

The Metzner EM 300 platform offers further convenience in high-voltage cable processing through a quick change of process tools and faster cycle times. Depending on the requirements, the HV cable processing machine can thus be equipped with different tools for cable processing. This means that the EM 300 can be used for several processing steps and is prepared for a wide range of processes. In addition, with the EM 300 we protect your investment by offering improved expandability that enables “plug-and-play” integration of future new applications.

JETBOXX® plastic granulate dryers are compressed air based dry-air dryers for mounting directly on the feed section of the processing machine. The JETBOXX® technology guarantees perfect drying results thanks to plastic-specific and throughput-dependent dryer settings. The dryers are available with a volume of 30/50/75 litres and can be optimally adapted to your requirements with a large number of options from the JETBOXX® system. The JETBOXX® control provides a database for plastics, conveying control, week timer, fully automatic decrease and resume of the drying intensity when production is interrupted (overheating protection), automatic restart with preheating program in 1- or 2 shift operation, dew point measurement, speed dial programs, personal programs, and many more. Compressed air conveyors of one or two components with or without dedusting function are available. The conveying control is already included.

Mobile plastic granules dryers from the JETBOXX® system are available with a volume of 30/50/75/200 litres and can be optimally adapted to your requirements with a large number of options. They can be used anywhere, where top-mounted dryers fail because of weight / or space reasons, and flexibility is required. When changing the setting of task, the components can be combined easily or used for example as top-mounted dryers. The compressed air-based dryers are maintenance-free and provide professional functions such as: plastic-specific and throughput dependent dryer settings, database for plastics, conveying control, week timer, overheating protection, dew point measurement, speed dial programs, personal programs, and many more.

5AxesCNC Femto Laser processing machine type stoba FocusONE microprecise drilling and machining Machine concept for mechanical premachining and laser finishing of bores. Bores from ø 25 μm Laser efficiency approx. 95% 5axis kinematics with positioning accuracy ± 1.0 μm Rigid granite frame with integrated machining axes for up to three machining positions Frame and axes with water cooling. Temperature stability ± 0.1 Kelvin Mobile control panel with Beckhoff Twin CAT Working area of processing stations can be viewed via HD camera Feeding of the workpieces by means of a vibration conveyor Two different workpiece types can be processed simultaneously Machine set up for high throughput with highest precision