Process control - Import export

Ionisation of the air The Antistat AMW ioniser for trouble-free processing of synthetic materials and of textiles with high charge separation. By ionising the ambient air, the electrostatic charge is diverted from the product sheet. Antistat AMW can be used at high or low speeds.

Condensate temperature control The Atmoset SMT regulates the residual moisture of the tissue with steam-heated cylinder dryers. The deviation of the condensate temperature from a preset setpoint is used to directly calculate the amount of energy required for drying. The heating output is optimised according to the product. The Atmoset SMT enables a stable and effective drying process. The optimal degree of drying is always reached, regardless of the weight of the product or the web speed.

Reflexion of infrared light Automatic width measurement on a running product web. IR LEDs used in reflective mode continuously and precisely determine the product width. The sensor module only needs to be attached on one side of the product. The compact design allows it to be installed even in the tightest mounting spaces. Retrofitting is possible virtually anywhere.

Transmission of beta rays The weight monitoring and control system measures the weight continuously, without contact, destruction-free and on moving product. The measurement is based on the attenuation of rays from a radioactive isotope through the substrate located in the measuring gap. This attenuation in intensity is an indication of the weight of the product.

Control of thread density / course density / basis weight The Famacont PMC determines the thread density by means of a non-contacting, optoelectronic or imaging process. With the optoelectronic process individual threads or courses pass the sensor and are projected onto the photocell using a precision optical lens. The resulting frequency is proportional to the thread count. A high-resolution camera is used with the imaging process. The image is analysed with using suitable software (FFT analysis). Both, the thread count in weft and warp direction can be determined here with maximum precision.

Optimizes drying The Ecopac EMC uses the state of the art microprocessor technology to ensure product quality and optimise the energy balance for drying processes. The modular system for monitoring and controlling residual moisture, product temperature, dwell time and exhaust air humidity can be flexibly adapted to current production. Up to three of the same or different modules may be used as needed. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met.

Optimizes finishing The Orthopac VMC is a modular process control system for textile refinement. It optimises drying or fixing processes as well as the processes all about the stenter. The system measures, logs and controls critical process parameters over the entire working width like temperature, dwell time, residual moisture, exhaust air moisture, thread density, basis weight and more. This increases quality while saving resources and energy. The modular design of the system allows its flexible adaptation to all applications. Both, standard requirements and highly customized demands are thus met. The system can also be integrated into an Orthopac straightening system. It thereby combines the functionality of a weft straightener with that of a process control system in one compact device.

Web process control The Qualiscan QMS is a modular system for measuring, logging and controlling critical process parameters over the entire width of the product, including basis weight, coating weight, thickness, moisture etc.

The pneumatic sliding gate control valve type 8028 with integrated positioner and with an 80 mm diaphragm actuator is ideal for compact plant installations in process technology. In addition to the compact design, this valve is characterised by high control precision and a long service life. Digital positioner type 8049 Positioner type 8049 in explosionproof version Positioner with integrated process controller type 8049 IPC Metal bellows Limit switch Position feedback Pilot valve . . .

The sliding gate control valve type 8044 in short design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Limit switch Position feedback Pilot valve . . .

The sliding gate control valve type 8043 in a reinforced version and long design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant design. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Electropneumatic positioner type 8047 Pneumatic positioner Positioner with integrated process controller Metal bellows Limit switch Position feedback Pilot valve . . .

The sliding gate control valve type 8043 in long design with piston actuator and integrated positioner is due to its compact design universally applicable for neutral and aggressive media in the chemical industry, process engineering and plant construction. Due to the direct and backlashfree installation of the positioner on that piston actuator, these valves have no exposed moving parts and are characterized by a high control quality and control dynamics. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Metal bellows Limit switch Position feedback Pilot valve . . .

The low temperature sliding gate control valve type 8026 in reinforced GS3 design with integrated positioner is suitable for a wide range of process applications down to 200°C. Media such as hydrogen, nitrogen, oxygen, carbon dioxide, etc. can be precisely controlled even in the lowtemperature range. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Positioner with mounting acc. to NAMUR standard Limit switch Position feedback Manual override Pilot valve . . .

The sliding gate control valve type 8021 in reinforced GS3 design with integrated positioner is suitable for a wide range of process applications. Media such as steam, liquids, gases, etc. can perfectly be handled. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Positioner with mounting acc. to NAMUR standard Metal bellows Limit switch Position feedback Manual override Pilot valve

Pneumatic actuated threeway valve with an integrated positioner for demanding applications. Due to the stainless steel design suitable for neutral and aggressive media Whitworth pipe thread NPT thread Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Piston actuator of Brass (chrome plated) Stainless steel Polymer Stainless steel diaphragm actuator Different control functions such as distributing and mixing function Low temperature version Degreased version, Silicon or PTFEfree version …

Pneumatic control valve with angle seat design. The integrated positioner type 8049 means that a compact design is achieved. All parts that come into contact with the medium are made from stainless steel. Whitworth pipe thread NPT thread Welding ends Triclamp connection Special connections Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Piston actuator of Brass (chrome plated) Stainless steel Polymer Stainless steel diaphragm actuator Low temperature version Pressure balanced version Degreased version, Silicon or PTFEfree version …

Pneumatic control valve in flange design. The integrated positioner Type 8049 offers a compact design. All wetted parts are made of stainless steel. Flanges acc. DIN EN 10921 Flanges acc. ANSI #150 Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Piston actuator of Brass (chrome plated) Stainless steel Polymer Stainless steel diaphragm actuator Low temperature version Pressure balanced version Degreased version, Silicon or PTFEfree version …

The highpressure sliding gate control valve type 8021 with integrated positioner is suitable for a wide range of process applications. Media such as steam, liquids, gases, etc. can be precisely controlled even at high operating and differential pressures. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Positioner with mounting acc. to NAMUR standard Metal bellows Limit switch Position feedback Manual override Pilot valve . . .

The hightemperature sliding gate control valve type 8024 in reinforced GS3 design with integrated positioner is suitable for a wide range of process applications up to 530°C. Media such as steam, liquids, gases, etc. can be precisely controlled even in the hightemperature range. Digital positioner type 8049 Pneumatic and electropneumatic positioner type 8047 Positioner with integrated process controller type 8049 IPC Positioner type 8047 and type 8049 also in explosionproof version Positioner with mounting acc. to NAMUR standard Metal bellows Limit switch Position feedback Manual override Pilot valve . . .

The pneumatic sliding gate control valve type 8028 in reinforced GS3 design with integrated positioner and with an 80 mm diaphragm actuator is ideal for compact plant installations in process technology. In addition to the compact design, this valve is characterised by high control precision and a long service life. Digital positioner type 8049 Positioner type 8049 in explosionproof version Positioner with integrated process controller type 8049 IPC Metal bellows Limit switch Position feedback Pilot valve . . .

The cleaning process must be designed to eliminate specific contaminants and particles from machined workpieces and parts in order to achieve the required technical cleanliness. For the wet cleaning of parts, the four parameters of the Sinner's Circle need to be combined and adjusted for optimised efficiency. PERO units offer efficient cleaning mechanics and reliable process control. According to the Sinner's Circle, the cleaning result is determined by four basic variables. By adjusting and combining these interrelated variables, it is possible to optimise any cleaning process. Good mechanical design of a cleaning unit optimises the mechanics of the process, which generally means that cleaning is completed in less time and with less resources.

Weckerle´s FlexFill facilitates to fill a wide range of cosmetic products such as mascara, lip gloss, liquid liner, deodorant sticks, nail polish, etc. Furthermore, this machine offers the possibility to fill into a variety of packaging with different volumes and diameters. Therefore, absolute process control and highest flexibility is ensured. Output: up to 10800 pcs/h Linear filling process

KCT circular vacuum dryer with additional equipment for smoking oak 10 m³ - 40 m³ of stacking space The KCT Eurovac circular vacuum dryer conforms to the requirements for smoking. The measuring equipment and the control valves are made of stainless steel. As is the carriage with rollers. The vacuum pump meets ATX requirements. The vacuum chamber is equipped with a ventilation system so that you can evacuate the ammonia at the end of the smoking process. The MK 200 control from Kronseder meets the requirements of the smoking process and controls the process for optimum coloring.

The EPC SMC is equipped with an integrated proportional valve. This allows the analyser to automatically regulate the gassing in a wide range of processes. All settings for the control can be configured on the unit or via external signals. This means that the customer is not required to control the process completely manually. This gives you the option of controlling the gassing at our analyser or at the plant. For some processes, a single adjustment is sufficient and the production runs fully automatically from then on. Advantages - Over 20 years of experience in development and optimisation - Top response time and short heat-up phase - Two different sizes for added flexibility - Long average life components - Digital measurement data logging - User-friendly filter change - 5.7 inch touch screen - Intuitive menu navigation - in many languages

The Zr-Ox EPC is our standard model for continuous monitoring of residual oxygen. Advantages - Over 20 years of experience in development and optimisation - Top response time and short heat-up phase - Two different sizes for added flexibility - Long average life components - Digital measurement data logging - User-friendly filter change - 5.7 inch touch screen - Intuitive menu navigation - in many languages - Various RS232 protocols that can be changed in the unit for communication with different soldering, packaging soldering, packaging machines, analysers or other equipment and processes - Operation for user and administrator in different levels - Standardised 0/2-5/10 VDC or 00/04-20 mA analogue signal adjustable - 3 backups for storing different unit functions and settings - Display of all alarms and errors

Our EPC 3GAS analyser is a more flexible variation of the basic model. The device changes the measurement automatically or externally controlled in order to monitor several processes simultaneously or consecutively. The change of the currently active measurement from process 1. to process 2. is done either by an external signal or in an adjustable time interval. Since our sensors can determine the oxygen concentration very quickly, time intervals of 30 seconds are realistically achievable. With desired concentrations of approx. 500 ppm, this is completely sufficient. Advantages - Over 20 years of experience in development and optimisation - Top response time and short heat-up phase - Two different sizes for added flexibility - Long average life components - Digital measurement data logging - User-friendly filter change - 5.7 inch touch screen - Intuitive menu navigation - in many languages

The precise machining system for high reproduction accuracy with optimal surface quality The precise shape processing system for high image accuracy with the best surface quality Suitability for high precision spatial shapes in the shortest time NCcontrolled precision vertical axis with integrated electromagnetic oscillation Granite machine construction Zeropoint clamping system as interface for the cathode holder Generator up to 10,000 A at 15 V DC with integrated pulse function Controller Beckhoff machine and process control Version as twostation system for manual or linked automatedoperation