Molded - Import export

Plastic Mold Part (AC Controller) Inspection At this point the manufacturer is looking for scratches and chips and dimension specifications manually. In this respect manual inspection is not a repeatable or trustworthy method to guarantee steady quality of goods. It will be demanding for a human worker to detect this for a long period. QuellTech Solution Plastic Mold Parts are easily measurable materials for QuellTech scanners. Using the QuellTech Q4-120 Laser Line Scanner it is possible to obtain very precise reflection free 3D point clouds. A Software making necessary detections in 3D point clouds can effortlessly check dimensions and find scratches or any other defect which allows the manufacturer to automatically parse outparts that do not pass the tolerance levels.

Light, synthetic oil with extremely powerful release for minimal-/micro spraying Alloy Al, Mg Properties and Advantages • film-forming ability at temperatures exceeding 400 °C • release agent for minimal-/micro spraying • improved viscosity for even better atomizing • start up of new dies • forms release layer lasting multiple cycles • reduces metallization in problem areas • replaces traditional pastes (e.g. silver- and acid containing pastes) • significantly reduced smoke development • 25 % more active substance compared to Isolat® UP 78

Release agent for Mg structural parts with low tolerances Temperature Range 160 °C bis 400 °C Alloy Mg, Al Properties and Advantages • good adhesion and film formation properties even at high temperatures • formation of a thin release film

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

Tried and tested release agent, which is qualified for glueing and welding of structural castings Temperature Range 130 °C to 350 °C Alloy Al, Mg, Zn Properties and Advantages • ideally suitable for conventional as well as micro-/minimal spraying • approved for glueing, welding, painting and powder coating • no build-up • die wetting already at lower temperatures

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

Our ducts and corrugated tubes for engine air intake can feature flexible sections, smooth sections and matching connections to meet customers specifications. This is a reliable way to connect a corrugated tube to the connecting cuff and allows for time-saving assembly. The advantages are obvious: Weight can be reduced, and great flexibility with high flow quantity and high strength in the cuff section are guaranteed. Available materials/maximum operating temperature: PP 100°C PA6 120°C PA12 120°C Application: Automotive, agricultural machinery and construction engines, in applications that require small bend radii and/or dynamic stress environments, connecting lines between various components, engine air intake

Fränkische Industrial Pipes GmbH & Co. KG considers itself an international partner with the automotive industry, the home appliance industry and the machinery industry in developing technically complex corrugated tubes, corrugated tube systems, protective hoses and fluid transport conduit systems. Our custom blow molded parts for air ducts, clean air, recycled air are 3D blow molded and suction blow molded. They are 100 percent leak-proof and guarantee consistent wall thickness. They provide high stiffness combined with high mechanical strength and have been designed to match the different nominal sizes and inside diameters of our corrugated tubes with cuffs. Our corrugated tubes with integrated containers have been designed to reliably collect and store liquids without running the risk of leakage. The product can be custom-tailored in different nominal sizes, types of containers (with and without lid) and cuff sections to meet customers specifications.

Our custom blow molded parts such as containers, air conduction tubes, connection tubes and drainage tubes are 3D blow molded, suction blow molded and manipulated by a robot (3-D Roboter Blow Moulding Machine). They are 100 percent leak-proof and guarantee consistent wall thickness. Since the blow molds are developed by and tailored to customer specific requirements, a perfect fit is guaranteed, the number of assembly steps is reduced, weight is reduced and the risk of leakage is minimized. Available materials / maximum operating temperature: PE / -40°C up to + 70°C PP / -40°C up to +105°C Dimensions: max: 900x500x300mm min: 50x20x100mm eight/pc.: 10-3.000 Gramm diameter: min. 8-10 mm Application: Industrial applications, such as home appliances, air conditioning, medical technology, etc.

With a modern machine park, we are able to produce injection molded parts up to approx. 400 grams. The materials used for this are e.g. PS, ABS, PP and PE, but also technical plastics. With a modern machine park, we are able to produce injection molded parts up to approx. 400 grams. The materials used for this are e.g. PS, ABS, PP and PE, but also technical plastics such as PA6, POM or IXEF are often used. Brief overview ARBURG injection molding machines Component weight: approx. 2 - 400 grams Closing forces: 50 - 220 tons Hybrid components (insert / outsert technology) Removal robots / vacuum gripping systems Automation around the injection molding process Central material handling system Material preparation Material drying

Molded Wipers are made of NBR or FPM with a molded steel plate, which acts as a carrier for the rubber. Due to a specific mold, almost any shape up to a width of 900 mm and a length of 1800 mm can be realized. The used materials meat the highest requirements of modern machine tools such as resistance against coolants and in case of FPM: resistance against acid and temperatures up to 210°C.