Metal machining - Import export

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

The latest addition to the RUF Maschinenbau portfolio, the low-cost RUF Formica, is a new briquetting system designed for the metals industries. Configured for small to mid sized batches in a wide range of applications, it frees a lot of storage space and simplifies logistics, making it in addition an attractive investment for production companies generating only small chip quantities.

To mount leveling feet, rollers, hooks or similar components; connects to the profile sideways Various shapes and designs on request Material: Die-cast aluminum, Aluminium die-cast Surface: Plain, black powder coated Specials: Other surfaces, other colors on request

Countersunk screws - metal ~DIN 963 (~DIN EN ISO 2009) Material: machining steel 4.8 zinc-plated

Lens head screws - metal, cross slot ~DIN 7985 (~DIN EN ISO 7045 - form H) Material: machining steel 4.8 zinc-plated

Pan head screws - metal ~DIN 85 (~DIN EN ISO 1580) Material: machining steel 4.8 zinc-plated

Hexagon head screws - metal ~DIN 933 (~DIN EN ISO 4017, threaded to head) Material: machining steel 4.8 zinc-plated

Scope of application: -The classical, universal clamp, for vertical 3 axis machining centres -Conventional clamping and gripp clamping possible -Clamping of raw parts, burn and saw cuts by penetrating hardened and interchangeable gripp elements into the workpiece Customer advantages: -Free of charge introduction to gripp technology in comparison to conventional clamping (LC) -First and second clamping stations without retrofitting the step jaws Clamping of raw parts such as burn & saw cuts (materials up to approx. 1000N/mm2) through screwable clamping applications (first clamping station) -Parallel clamping to machined workpieces with the step jaws (2. clamping station) Product features: -The high-pressure spindle allows you to, with a mechanical force amplifier (using the torque wrench), to work and clamp to a table -Stable GGG60 body, grounded top and bottom -Precise tracks in the grounded surface of the soles for optimum alignment on the machining table

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -Horizontal installation -Suitable for conventional clamping and for gripper clamping or a combination of both -The support jaws enable a wide range of unmachined parts from flame-cut and sawn materials through to complex castings to be clamped securely and economically. Suitable for materials Product features: -Clamping range adjustment for clamping two workpieces of different sizes -Reproducible clamping forces enable excellent repeating accuracy of the workpiece position -Mechanical power-transfer device -Fully enclosed and maintenance-free high-pressure spindle – high chip protection, minimum cleaning requirements, constant clamping forces up to 40 kN -Use with a torque wrench – max. 40 Nm

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench Integrated scrapers ensure functional reliability and minimise cleaning Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened & interchangeable grip elements into the work piece -The support jaws safely & cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried & tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping & low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K & M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Compatibility: The mobile wireless receiver can be coupled with Vices of ALLMATIC Clamp assist Serie: TITAN 2 K/M/L TITAN 2-160 Scope of application: -Acquisition of the current tensions in the fully encapsulated high pressure spindle by means of an integrated, electronic measuring system and transfer to the mobile receiving unit -Independent from the jaws, the measurement system is integrated in the spindle -Clamping force is constantly monitored during its actual tension condition -Storing of the clamping forces can be called up at any time through the electronics integrated in the spindle -Power values are transmitted via radio to the mobile receiving unit (MWR) (2. 4 GHz) -MWR simultaneously and digitally displays the clamping force for up to 4 spindles in kN -The clamping force (reference power) default, set by the user, is indicated by a led at the MWR upon reaching the 90% mark -The last 200 stored clamping operations can be transferred in CSV format

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -TITAN 2 K – ideal for use on five-axis machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -High-pressure spindle with power intensification. Clamping force does not slacken -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested model -High-pressure spindle with power intensification. -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible -Clamping range of the middle fixed jaw groove: Max clamping width -176 mm

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -The TITAN 2 M is ground an polisched on all sides -High-pressure spindle with power intensification -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production -The hydraulic spindle also enables the use of support jaws with which a wide range of unmachined parts, from flame-cut and sawn materials through to complex castings, can be clamped securely and economically. Suitable for materials with a strength of up to approx. 1000 N/mm². Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Horizontal and vertical installation – suitable for both vertical and horizontal CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -The TC vice is ground and polished on all sides -Clamping force can be preset in 11 increments – fine gradations for delicate workpieces. At most, one revolution is required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal and vertical installation – suitable for both vertical and horizontal CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -The TC vice is ground and polished on all sides -Clamping force can be preset in 11 increments – fine gradations for delicate workpieces. At most, one revolution is required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -Clamping force can be preset in 11 increments; fine gradations for delicate workpieces. At most, 1 revolution is required max. to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability