Mechanics - Import export

The wireSENSOR mechanics from Micro-Epsilon are designed for mounting of incremental and absolute encoders. They enable you to individually determine the interface, the resolution and the type of connection which can be adapted for further signal processing. High quality precision components and their robust design ensure high operational safety and a long service life even under harsh industrial conditions of use. For series applications involving a large number of pieces, we develop and manufacture tailor-made OEM designs.

Designing pumps, compressors and other equipment, the aim is to prevent leakage into that can emerge at any point by liquids or gases. To solve this problem very often are used mechanical seals. To obtain the desired sealing function and an adequate lifetime of the mechanical seal,the preconditions must be fulfilled within the permitted tolerances at any time: parallelism of the sealing surfaces perpendicularity of the seal faces to the rotation axis elastic contact of the sealing surfaces existence of a lubricating film between the two sealing surfaces Usually the sealing capability of the mechanical seal against shaft or housing is obtained with the secondary seals, as O-rings, bellows or boots In conjunction with the International Organization for Standardization (ISO) and their standards (ISO 3069), the German Industrial Standard (DIN) published proposals for standard mechanical seals with DIN EN 12756 (24960).

Our mechanical seals for compressors are suitable for use in: Bitzer®, Bock®, Carrier®, Carlyle®, Carrier-Sutrack®, Copeland®, Dunham Bush®, Frick®, Gram®, Grasso®, APV Halls®, Howden®, Lightfoot®, Sabroe®, Stal®, Thermo-King®, Witt®, Zanotti® etc.

DEWALT’s lead design engineer for drills was tasked with designing a high power right angle drill that is lightweight, compact, and portable. The goal with the design was to maximize performance while minimizing the size of the tool. The design would incorporate a mechanical clutch built to limit maximum torque output to 70 ft-lbs. Absent the clutch, with the huge gear reduction of 75:1, the drill would be capable of producing a lock rotor torque at the spindle of 175 ft-lbs, transmitted directly to the operator of the tool. It was determined early on that the clutching thrust required in the space available could only be achieved by a Disc Spring design. Compared to conventional coil springs, Disc Springs offer a higher load capacity in less space. Additionally, longevity and reliability is a high measure of quality for professional tools used on a daily basis. The life and performance warranty of the tool was reliant on the Disc Spring design. Visit SPIROL.

Based on your ideas and in close collaboration with your specialists, PRUFREX takes part in the development of your new products. Our deeply ingrained processes and long-term supplier relationships allow us to realise both test series and A B and C models with great rapidity. We will produce the functional models and later series on identical machinery.

The VX4000 is the world's biggest industrial 3D printing system for sand molds. It has a cohesive build space measuring 4,000 x 2,000 x 1,000 mm (LxWxH). This machine can be used to economically produce very large individual molds, a great many small series components or a combination of the two. With its uniquely large volume, the VX4000 maximizes productivity and flexibility. The unique and patented layering process was specially adapted for this printer. Instead of lowering the building platform during the printing process, the print head and coater are raised with each layer. As a result, the machine can bear the enormous weight of the building platform, which can be quickly exchanged via a rail—making it possible to print nearly continuously. Sand can be used as the particulate material. The VX4000's print head system can achieve a resolution of up to 300 dpi. A layer applied in one cycle is 300 µm thick.

The VX2000 is a 3D printer for industrial applications. It is a particularly good choice for cost-effectively producing large-format models from sand cores for prototyping. The VX2000 can also be used to economically manufacture small-series components. The machine is fast and easy to operate. The build space measures up to 2,000 x 1,000 x 1,000 mm. The VX2000's print head system can achieve a resolution of up to 300 dpi. A layer applied in one cycle is 300 µm thick.

The VX500 is a 3D printer for industrial applications that has been tried and tested many times over in practice. These machines can be found wherever there is a demand for the straightforward production of prototypes and models. Despite their compact dimensions, they captivate with the features of a high-performance printer, such as multi-jet print heads, integrated material handling and job boxes. The machine is very fast, easy to operate and permits cost-effective production of both individual parts and small series alike. Plastic can be used as the particulate material. The machine's build space measures 500 x 400 x 300 mm. The VX500's print head system can achieve a resolution of up to 600 dpi. The thickness of a layer applied in one cycle is 150 µm. In addition, the VX500 concept is resource-friendly: In plastic processes, the unprinted particulate material is recyclable.

The VX200 is the most compact 3D printer in the voxeljet portfolio. It weighs a mere 450 kilograms and, thanks to its dimensions of only 1,700 x 900 x 1,500 mm (LxWxH), the VX200 can be installed without problems in places where space is tight, such as research laboratories. The machine is very fast, easy to operate and permits the economical production of small prototypes and design pieces. Plastic and sand can be used as the particulate materials. The build space measures 300 x 200 x 150 mm. The VX200's print head system can achieve a resolution of up to 300 dpi. The thickness of a layer applied in one cycle is 150 µm for plastic and 300 µm for sand.

Based on your ideas and in close collaboration with your specialists, PRUFREX takes part in the development of your new products. In the shortest possible time, we are able to supply you with individually produced prototypes and functional models. We use 3D printing technologies to efficiently produce mechanically functional device models. We know how important functionally correct sample products are in the early phases of your product, as are impressions of the look and feel of the device as a whole.

Our international bestseller: the VX1000 is a universal 3D printer for industrial applications. The machine is fast, easy to operate and enables you to cost-effectively produce medium-sized molds, cores and models for making prototypes. The VX1000 is also suitable for producing small series. Plastic and sand can be used as the particulate material. The piezo print head system of the VX1000 achieves a resolution of up to 600 dpi. The machine's build space measures 1,000 x 600 x 500 mm. The thickness of a layer applied in one cycle is 150 µm for plastic and 300 µm for sand. In addition, the VX1000 concept is environmentally friendly: In plastic processes, the unprinted particulate material is recyclable.

Laser distance sensors are designed for non-contact distance measurements: laser gauges for measuring ranges up to 10m, laser distance sensors for up to 270m. These sensors are used for positioning and type classification in machine building and handling equipment.

The IMS5420 is a high-performance white light interferometer for non-contact thickness measurement of monocrystalline silicon wafers. The controller has a broadband superluminescent diode (SLED) with a wavelength range of 1,100 nm. This enables the thickness measurement of undoped, doped and highly doped SI wafers with only one measuring system. The IMS5420 achieves a signal stability of less than 1 nm. The thickness can be measured from a distance of 24 mm.

Inductive and mechanical limit switches for the optional attachment to pneumatic piston actuators.

Lubrication, cleaning and protection of bright metal surfaces, e.g. of precision machine tools, measuring equipment, mechanisms in precision mechanics and optics, of precision instruments Can be used at machine elements of all types, for example sliding parts or slideways, at threads, locks, hinges, joints, drives Versatile use over the full range of care, conservation and maintenance applications Advantages and benefits Highly effective due to good wetting, dissolving and protective ability Good creep properties Behaves neutrally with respect to plastics, elastomers and paints Good protection against corrosion-causing moisture and wetness Resin and acid-free OKS 700 is also suitable for use with the refillable Airspray system Also available as spray version OKS 701

The Flottweg AC1700 separator – the newest member of the Flottweg family Separators are used to separate the finest solid particles from liquids. Separators are available from Flottweg for a wide range of applications, from the production of beverages to the production of vegetable oil. Our separators are subject to different requirements depending on the application and size of the respective plant. To be able to offer our customers more options and the optimum solution, we have expanded our separator portfolio with a new machine size: the Flottweg AC1700 separator. The Flottweg AC1700 separator fits between our popular AC1500 and AC2000 series and completes our product portfolio for the food and beverage industry. With over 70,000 m² / 753,474 ft² of clarification area and an acceleration of 11,000 g, the compact separator ensures an optimally clarified final product with a high throughput.

Our mechanical seals for the shipping industry are suitable for use in: Allweiler®, Bornemann®, IMO®, Kral®, KSB®, Netzsch®, Seepex®, Thune Eureka®, Behrens®, Garbarino®, Grundfos®, Gulnard®, Hamworthy®, Heishin®, Herborner®, Iron®, JMW®, Jugoturbina®, Kikai®, Leistritz®, Merser®, Naniwa®, PCM®, Rickmeier®, Samson®, Scanpump®, Shinko®, SIHI®, Speck®, Sta-Rite®, Svanehoj®, Taiko®, Teikoku®, Worthington® etc.

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z3E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z3E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z3E, which has been Engineered For Your Success.

In many aspects of process engineering, separators are used for mechanical separation and clarification of mixtures comprising solids and liquids. A separator is liquid-oriented and works with a higher rotation speed than a decanter. As a result, the generated centrifugal acceleration (g number) of a separator is significantly more powerful than in decanter centrifuges. Flottweg separators are suitable for separating ultrafine solid particles from a liquid (clarifier separator). Furthermore, Flottweg separators are suitable for separating mixtures of liquids with different densities at the same time as separating a solid (purifier). Flottweg AC separators (Automatic Cleaning) can be used in a wide range of applications, and are also available in various configurations. — Beverage and brewing industry — Starch industry — Chemicals and biotechnology — Extracting and processing fats and oils

Recycling plastics with the Sorticanter include: ► Reduced odor because of closed system ► No influence due to the color of the solids to be sorted ► Lower thermal energy consumption, since the dewatering phase is already built into each Sorticanter. ► Minimum personnel costs, creating operating cost savings  ► Separation of mixed substances that are unsuitable for static separation (fibers) This means that no mechanical dryer (screen centrifuge) is needed. ► Processing of particles possible that are smaller than 1 mm, so no impact from fans and other interfering effects ► A low-volume circulation system reduces the consumption of fresh water, while also reducing the wastewater quantity, since contaminants are largely separated out in the Sorticanter. With a Sorticanter, it is possible to process up to 1,000 lbs or 2,500 kg of solid per hour, depending on the composition of the raw materials.

The Flottweg Tricanter® For Three-Phase Separation In three-phase separation, it is possible to separated two liquid phases from one solid phase at the same time. The Flottweg Tricanter® is the perfect partner for separating these three phases. Tricanter® - Typical Applications For Three-Phase Separation - Processing of sludges containing oil from refineries, oil ponds, etc. - Extracting animal/vegetable fats and oils - Starch manufacture for separating wheat starch and gluten Tricanter® - Advantages And Customer Benefits - Greatest possible purity of the liquids to be separated, by using the impeller - Other processing steps/separating stages can be dispensed with, or are no longer required, thereby offering cost savings for the plant owner - Adaptation to changing conditions (product in the feed) possible at any time - Automation is possible - Produced, manufactured and developed in Germany, for the highest possible production quality

The thermally and mechanically bonded polypropylene fibres of the Cora®Pro nonwovens ensure very high strength and enormous dimensional stability despite the low surface weight. They have good chemical resistance.

This new decanter series combines the latest know-how in manufacturing, design and engineering with decades of experience. Thus, with the C4E environmental centrifuge, we offer an optimal solution for medium-sized wastewater treatment plants for which quality, reliability and a good price-performance ratio are important.

Are you looking for an optimal and highly efficient solution for your process? Then our Z-series is the right one for you. These Flottweg High-Performers can be used in the food industry, mining or even the recycling of by-products - and these are just a few examples. With very low maintenance and the best quality of our components, you can be sure that the Flottweg decanter will meet your requirements. If you are one of Flottweg's customers for whom cleanliness and hygiene are particularly important, we will be pleased to build your machine according to the hygienic design.

Flottweg nozzle separators (2- and 3-phase nozzle separators) are used for the continuous separation of solids from liquids and ensure highly efficient clarification or separation. The product to be clarified or separated flows via a stationary inlet pipe into the inside of the bowl and is gently accelerated to operating speed by the distributor.

Transport and disposal costs, at over 70 percent, represent by far the largest cost item in sludge dewatering. A powerful dewatering assembly is thus an important criterion. With a Flottweg HTS Decanter in the C series, you can achieve the highest possible total dry solids in the dewatered sludge, thereby continuously saving on transport and disposal. More than 50 years of experience in the dewatering of sewage sludge and continuous further development have gone into the design of the Flottweg HTS Decanter. This experience, combined with references from the entire world, makes Flottweg one of the leading providers of mechanical separation technology. The HTS Decanter is attractive for its performance, its efficiency, and its high cost-effectiveness. The decanters in the Flottweg C series cover a throughput range from about 5 to over 150 cubic meters per hour. We can offer you comprehensive know-how and customized systems.

Disc stack centrifuges are high-speed centrifuges for the mechanical separation and clarification of mixtures comprising solids and liquids. Due to their special design, disc stack centrifuges work at a very high rotation speed. As a result, the centrifugal acceleration (g-force) generated by a disc stack centrifuge is extremely powerful. Moreover, the discs included provide a large clarifying area. Thus, it is possible to separate ultrafine solid particles from a liquid and to separate liquid mixtures in an efficient way.

Reliability isn't just a keyword for Flottweg – it expresses the company's philosophy. We want our customers to get results with Flottweg that can't be beat. That requires reliable machines, reliable service, and staff whose passion for perfection shows throughout the manufacturing process. The newly developed Flottweg Z2E brings us a huge step towards that goal. This decanter centrifuge is flexible, maintenance-friendly, and powerful. With its easy-to-open cover, Flottweg makes access to the main components quick and easy, with no need for lifting equipment. Together with another feature – the super deep pond – the Flottweg Z2E highlights the know-how that has gone into this decanter. Top flexibility and quality characterize the Flottweg Z2E, which has been Engineered For Your Success.

Success is hidden in the bowl - the separator spindle. Powerful drive motors ensure high availability of the centrifuge. This efficiency combined with quiet running sets standards in separation technology worldwide. The soft-shot system, specially designed by Flottweg, performs acoustically hardly perceptible solids discharge. Depending on the customer's requirements, it can be set as desired whether partial or full discharges are to be carried out in order to achieve higher product yields. In addition, it is possible to set the discharge times to a tenth of a second.