Measuring equipment - Import export

The QuellTech laser sensor family Q4 or Q5 used for these tasks is generally mounted on an arm of a rotational axis, to scan along the complete 360° angle of the internal surface in a sequence of strips. The Q4 sensors can also be used to control the weld seam tracking itself for rapid setup and ease of use. Even during a project, the range and scope of the Q Series sensor demonstrates the advantages of a modular system to quickly adapt to project needs, where the smallest system has provided fast analysis of pipes as small as 105mm. The low power, with standard communication protocols, enable battery powered systems to transmit wireless data to other systems for review and cloud back up.

Laser Scanner Solution: This task is a typical application of the high-resolution QuellTech 2D/3D Q5-880 Blue Laser Scanners. Two of these units are placed at the left and at the right of the measuring objects, at a defined inclination angle. Blue laser light in this case is a prerequisite, as the cast parts are red-hot, hence emitting in the red spectral range. Additionally, the client was in need of a software solution for the project, so a 3D point cloud processing application was implemented, performing inline and evaluating width, height and angle results. QuellTech customer is able to inspect continuously the product quality, simultaneously avoiding scrap. He uses the same system for more than 10 different types of castings. Errors caused by manual inspection are considerably reduced, and safety for personnel is enhanced.

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

Particular Challenges of the Application: By tactile equipment, determination of the deepest point on a rough metal surface is neither simple or precise. As a consequence, often either too much material is removed, or the surface is still covered with defects which have to be eliminated by a following milling cycle. The equipment is arranged in parallel, so that the complete width of the slabs is covered. The sensors are calibrated to a common coordinate system and mounted on a movable gantry. Before measurement, the slabs are fixed in place. The scanners mounted on the gantry are guided over the measuring object, driven by an electric motor. The point cloud recorded by the four scanners is consolidated in a PC by means of the QuellTech image processing software which calculates the difference between highest and lowest point of the corresponding surface and compensates for possible inclination of the slab (detrending).

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

Temperature is one of the most measured physical parameters. Despite this, precise temperature measurement is one of the most difficult tasks in motor technology. To meet the constantly increasing requirements for improved motor performance, higher efficiency and reduced emissions, it is necessary to use reliable and precise sensors in modern motor control systems. The increased requirements over the last few years regarding measurement accuracy and reliability of temperature measurements has meant that many equipment operators must reconsider the suitability and performance capacity of their temperature measurement equipment. Resistant thermometers can be used between -200 °C and +850 °C. An important common property is that their output parameters are available in the form of electric signals that can be relatively easily transferred to measurement and control instruments for processing, storage and display.

Key-Features ■ Configurable output signal (4...20 mA, 0...20 mA, 0...5 V, 0...10 V, ±5 V, ±10 V ■ Very low residual noise ■ Integrated cable break detection

The high-performance optoNCDT ILR2250 laser distance sensor is used whenever large measuring ranges and high accuracy are required. The optoNCDT ILR2250 can be installed at distances up to 100 m, and even up to 150 m with a reflector film. This sensor impresses when measuring dark, structured and poorly reflecting surfaces, while providing stable measurement results to millimeter accuracy. The optoNCDT ILR2250 laser distance sensor is used in transportation, logistics and conveyance technologies as well as automation and the metals industry. This is where the sensor enables reliable measurement results even when it is, e.g., installed at a safe distance from heat emitting measuring objects. In addition, difficult-to-access places via mirrors or through glass sheets can be detected.

For many applications such as machine tools, medical devices, vacuum and measuring equipment, as well as complex bearing systems, GMN develops and offers special ball bearings which meet our customers’ specified requirements.

Lubrication, cleaning and protection of bright metal surfaces, e.g. of precision machine tools, measuring equipment, mechanisms in precision mechanics and optics, of precision instruments Can be used at machine elements of all types, for example sliding parts or slideways, at threads, locks, hinges, joints, drives Versatile use over the full range of care, conservation and maintenance applications Advantages and benefits Highly effective due to good wetting, dissolving and protective ability Good creep properties Behaves neutrally with respect to plastics, elastomers and paints Good protection against corrosion-causing moisture and wetness Resin and acid-free OKS 700 is also suitable for use with the refillable Airspray system Also available as spray version OKS 701

Lubrication, cleaning and protection of bright metal surfaces, e.g. of precision machine tools, measuring equipment, mechanisms in precision mechanics and optics, of precision instruments Can be used at machine elements of all types, for example sliding parts or slideways, at threads, locks, hinges, joints, drives Versatile use over the full range of care, conservation and maintenance applications Advantages and benefits Highly effective due to good wetting, dissolving and protective ability Good creep properties Behaves neutrally with respect to plastics, elastomers and paints Good protection against corrosion-causing moisture and wetness Resin and acid-free OKS 700 is also suitable for use with the refillable Airspray system

For lubrication points of all kinds as slide ways, spindles, geared parts of the electronic, precision engineering and optical equipment, temporarily or permanently exposed to extreme low temperatures like in arctic climates or cold storages Roller bearing lubrication of high-speed bearings, e.g. spindle bearings, miniature or precision bearings in machine-tools or textile machines, measuring equipment, electric motors of control technology and precision mechanics Advantages and benefits Dynamic light noise proofed long-term lubrication grease Best use at arctic conditions and very high speed High efficiency through optimal formulation Multifunctional application beside the regular range of performance for greases Efficient through economical application No nameable change of consistency at low temperatures or high speeds and accordingly temperatures

The system RTP 8301.EO operates according to a combination principle consisting of a thru-beam sensor, an eddy current sensor and a measuring roller. The eddy current sensor and the thru-beam sensor are applied on an innovative measuring clamp. Since the sensor measures the distance from the clamp to the roller, the lower side of the material is detected. As the sensor performance is specially aligned with the measuring task a huge measuring gap is possible while offering highest precision. The thru-beam sensor detects the upper side of the material. The thickness of the target is the difference between the two signals. The measuring clamp is equipped with a pneumatically cleaning mechanism and therefore ideal for the application in harsh environment. The profilometer corresponds to the TIP 8301 regarding its functionality. However, it has a different operators´ frontend and evaluation functions.

Maintenance oil for dismantling, lubrication and care of machine elements and metal surfaces. Dismantling of all seized or sticky components or machine elements, e.g. door locks, hinges, screws, bolts, bushings, cranks, linkages, valves, slide rails, cable pulls, shafts, etc. Lubrication of fine-mechanical instruments, measuring instruments, office and computer equipment etc., even at low temperatures Advantages and benefits Highly effective due to ideal combination of mineral oil and additives with solvent Broad range of uses in the complete maintenance sector Displaces moisture, protects against corrosion Cleans, maintains and lubricates Gets under rust

The industrial pressure transmitter DMP 335 is based on a stainless steel welded pressure sensor without fluid. This characteristic has a special advantage with applications where silicon oil or elastomeric seals cannot be used. Features: — nominal pressure: 0 ... 16 bar up to 0 ... 600 bar — accuracy: 0.5 % FSO — suitable for oxygen applications — insensitive to pressure peaks — high overpressure capability Optional Features: — IS-version Ex ia = intrinsically safe for gases and dusts — customer specific versions

The stainless steel probe LMP 307i is designed for continuous level measurement in water and clean or lightly polluted fluids. Basic element is a high quality stainless steel sensor with high requirements for exact measurement with good long term stability Features: — nominal pressure from 0 ... 4 mH2O up to 0 ... 200 mH2O — output signals: 2-wire: 4 ... 20 mA, 3-wire: 0 ... 10 V (others on request) — diameter 26.5 mm — small thermal effect — excellent accuracy — excellent long term stability Optional features: — IS-version Ex ia = intrinsically safe for gas and dust — drinking water certificate according to DVGW and KTW — different kinds of cables and elastomers

Features: — nominal pressure: 0 ... 6 bar up to 0 ... 600 bar — accuracy: 0.5 % FSO Optional Features: — different electrical and mechanical connections

The pressure transmitter type DMP 333 has been especially designed for use in hydraulic applications with high static and dynamic pressure. The transmitter is characterized by an excellent long term stability, also under fast changing pressure as well as positive and negative pressure peaks. The modular concept of the device allows to combine different stainless steel sensors and electronic modules with a variety of electrical and mechanical versions.Thus a diversity of variations is created, meeting almost all requirements in hydraulic applications. Features: — nominal pressure: 0 ... 100 bar up to 0 ... 600 bar — accuracy:0.35 % (opt. 0.25 % / 0,1%) FSO — excellent long term stability, also with high dynamic pressure loads — insensitive to pressure peaks — high overpressure capability Optional Features: — IS-Version Ex ia = intrinsically safe for gases and dusts — SIL 2 version according to IEC 61508 / IEC 61511

The electronic pressure switch DS 400 is the successful combination of — intelligent pressure switch — digital display and has been specially designed for numerous applications in various industrial sectors. As standard the DS 400 offers a PNP contact and a display module, which is mounted rotable in the ball housing. Additional optional versions like e.g. an intrinsically safe version, a second contact and an analogue output complete the profile. Features: — nominal pressure: 0 ... 100 mbar up to 0 ... 600 bar — accuracy: 0.35 % (opt. 0.25 %) FSO — indication of measured values on a 4-digit LED display — rotatable and configurable display module Optional Features: — IS-Version Ex ia = intrinsically safe for gases — pressure sensor welded — customer specific versions

Features: — nominal pressure: 0 ... 2 bar up to 0 ... 400 bar — accuracy: 1 % FSO — 1 or 2 contacts — configurable via PC or programming device P6 — diaphragm ceramic (96 %) Optional Features: — oil- and fat free application

The pressure transmitter DMK 331P is suitable for measuring the pressure of viscous and pasty media, where a totally flush pressure port is required. As on all industrial pressure transmitters made by BD\SENSORS, you may choose between various electrical and mechanical connections also on DMK 331P. Features: — nominal pressure: 0 ... 60 bar up to 0 ... 400 bar — accuracy: 0.5 % FSO — suited for viscous and pasty media Optional Features: — IS-version Ex ia = intrinsically safe for gases and dusts — SIL 2 according to IEC 61508 / IEC 61511 — food compatible oil filling with FDA approval — cooling element for media temperatures up to 300 °C — customer specific versions

The electronic pressure switch DS 400P is the successful combination of — intelligent pressure switch — digital display and has been developed for process industry; especially for food industry and pharmacy. As standard the DS 400P offers a PNP contact and a rotable display module with 4-digit LED display. Optional versions like e.g. an intrinsically safe version, max. 2 contacts and an analogue output complete the profile. Features: — nominal pressure: 0 ... 100 mbar up to 0 ... 40 bar — accuracy: 0.35 % (opt. 0.25 %) FSO — 1 or 2 independent PNP contacts, freely configurable — indication of measured values on a 4-digit LED display — rotatable and configurable display module — hygienic process connections with flush stainless steel diaphragm Optional Features: — IS-version Ex ia = intrinsically safe for gases

The electronic pressure switch DS 200P is the successful combination of — intelligent pressure Switch — digital Display and is suitable for the usage with viscous and pasty media. As standard the DS 200P offers a PNP contact and a rotatable display module with 4-digit LED display. Optional versions like e.g. an intrinsically safe version, max. 4 contacts and an analogue output complete the profile. Features: — nominal pressure: 0 ... 100 mbar up to 0 ... 40 bar — accuracy: 0.25 % / 0.35 % / 0.5 % FSO — rotatable and configurable display module — indication of measured values on a 4-digit LED display — configurable contacts (switch on / switch off points, hysteresis / window mode, switch on / switch off delay) Optional Features: — analogue output — IS-Version Ex ia = intrinsically safe for gases — customer specific versions

Features: — nominal pressure: 0 ... 1 bar up to 0 ... 10 bar, -1 bar ... 0 bar — compact design — 1 or 2 contacts — configurable via PC or programming device P6 — silicon sensor, RTV — accuracy: 1 % FSO

The electronic pressure switch DS 214 for very high pressure up to 2200 bar has been designed especially for use in plant and machine engineering as well as in mobile hydraulics. The DS 214 has one 1 contact with standard version, this can optionally be upgraded up to four independent contacts. Via the rotatable modul with an integrated 4-digit display the DS 214 can be programmed easily and comfortably. Features: — nominal pressure: 0 ... 600 bar up to 0 ... 2200 bar — accuracy: 0.35 % FSO — indication of measured values on a 4-digit LED display — rotatable and configurable display module — 1, 2 or 4 independent PNP contacts, freely configurable — pressure sensor welded — extremly robust and excellent longterm stability Optional Features: — adjustability of span and offset (4 ... 20 mA / 3-wire) — customer specific versions

Features: — nominal pressure: 0 ... 6 bar up to 0 ... 600 bar — accuracy: 0.5 % FSO — 1 analog output and up to 2 contacts — display and housing rotatable — perfect for oxygen applications

The industrial pressure transmitter DMP 336 was especially developed for hydrogen applications and can also be used with other technical gases (e.g. oxygen). This is achieved by using an alloy based on 316L which prevents hydrogen embrittlement of the media-wetted parts. Level of hydrocarbon and particle contamination are significantly reduced by special treatment during production and cleaning. An IS- version is optionally available for explosion-protected applications zone 0 / 20. Features: — nominal pressure: 0 ... 16 up to 0 .... 1000 bar — accuracy: 0,5 % FSO — wetted parts in special stainless-steel — insensitive to pressure peaks — high overpressure capability — oil and grease free according to ISO 15001 (e.g. for oxygen applications) Optional Features — IS-version Ex ia = intrinsically safe for gases and dust

The pressure transmitter DMP 321 is the consistent further development of our in many applications approved DMP 331. It shows an improved signal behavior and sets new standards in the industrial class. Its metallic diaphragm made of stainless steel (1.4435 / 316L) offers a good corrosion resistance in many industrial processes. The modular device concept allows to combine different pressure ranges with a variety of electrical and mechanical connections.Thus a diversity of variations is created, meeting almost all requirements in industrial applications. Features: — nominal pressure: 0 ... 100 mbar up to 0 ... 600 bar — accuracy: 0.1 % / 0.25 % FSO — excellent thermal behavior — excellent accuracy — compact design Optional Features: — IS-version Ex ia = intrinsically safe for gases and dusts — pressure sensor welded — customer specific versions

The precise pressure transmitter x\act ci measures the pressure of gases, steam and fluids. The special-developed capacitive ceramic sensor for this transmitter, which can optionally be delivered in pure ceramic, has a high overpressure capability and excellent media stability. Several process connections e.g. inch thread or hygienic versions like Varivent, dairy pipe or Clamp are available. The robust stainless steel globe housing has a high ingress protection IP 67 and all characteristics for a residue-free and antibacterial cleaning. Features: — nominal pressure: 0 .. 160 mbar up to 0 .. 20 bar — accuracy: 0.1 % FSO — turn-down 1:5 — hygienic version — flush mounted, capacitive ceramic sensor — several process connections (inch thread, Clamp, ...) — with integrated display and operating module — diaphragm Al2O3 (99.9 %) Optional: — IS-Version Ex ia = intrinsically safe for gases and dusts — HART®-communication