Installation of machines - Import export

SPIROL’s Series 2000 Vibratory Feed Systems provide higher feed rates, gentler feeding, and the ability to accommodate a wider range of part configurations and materials than conventional feed systems. The advanced state-of-the-art electronic controller combines modern technology and unique features to deliver superior performance by continuously and automatically adjusting the drive system to the natural frequency of the bowl. This variable frequency technology compensates for changes in the bowl mass to ensure consistent feed rates and eliminates bowl tuning, allowing interchangeable bowls with a single drive. Additional benefits include increased energy efficiency, clockwise/ counterclockwise capability, reverse rotation, and significantly lower noise levels. The controller utilises a touch screen interface with the capacity to store 50 recipes. This system is ideal for fragile, tactile, and slippery parts. Visit www.SPIROL.com to learn more!

The Model CLX operates the same way as SPIROL's Model CL, yet this extra-large Compression Limiter Installation Machine is custom-designed to accommodate larger assemblies outside the standard footprint of the Model CL. Visit www.SPIROL.com to learn more!

This robust, vertical installation machine is specifically designed to install Compression Limiters into a variety of plastic components. The machine is available in two models: the CL1000 is capable of 4.4 kN (or 1,000 lbs.) of installation force and the CL2000 is capable of 8.8 kN (or 2,000 lbs. of installation force, and is available with multiple installation tips in nearly any configuration at various elevations. The incorporation of a touchscreen operator interface machines makes our machines easy to use and customisable. Language conversion is easily executed to support international use. The Model CL is equipped with installation verification to ensure that the machine has completed a full installation cycle and a Compression Limiter was installed at each location. This highly flexible platen style machine with 228mm x 279mm (9" x 11") working area. The Model CL is available with optional enhancement features for error-proofing and maximum efficiency.

This versatile tool is ideally suited for low to moderate levels of production for assemblies that require installation forces up to 22.2 kN (5,000 lbs). The Model PMX Extra Heavy Manual Pin Inserter easily accommodates quick change-overs. The fixture is simply replaced at the base of the machine, and the pin diameter is easily changed by switching the pin driving chuck. This Extra Heavy Duty Manual Pin Inserter will provide smooth operation, repeatability and durability.

This exceptionally versatile tool for post-mould assemblies is ideally suited to all levels of production: from a single unit for prototype assembly, to multiple units on an assembly line. The SPIROL® Model CM Manual Compression Limiter Installation Machine easily accommodates quick change-overs by simply: • Replacing the fixture • Swapping insertion punch/pusher tip • Adjusting the positive stop for new install height. The use of high quality shafting and bearings results in smooth operation, precise positioning, repeatability, and durability. The Model CM Manual Compression Limiter Installation Machine installs Compression Limiters ranging in diameter from M3 to M10 metric and #4 to 3/8" unified, and has a maximum insertion force of 0.9kN (200 lbs).

An accurate and consistent method to install virtually any Compression Limiter into plastic applications requiring up to 4.5kN (1000 lbs). Install just one Compression Limiter into one assembly, or several Limiters across multiple assemblies simultaneously for increased productivity. The Model CP’s quick-change tooling creates the flexibility to adapt the platform to a variety of products within seconds. The Model CP has a 230mm x 280mm (9”x11”) work area and is built on a rigid steel frame with high-precision shafting and linear bearings resulting in smooth operation, precise positioning, repeatability, and durability. The Model CP is available with optional enhancement features for error-proofing and maximum efficiency.

SPIROL offers robust, vertical installation machines specifically designed to post-mould install Compression Limiters into a variety of plastic assemblies. The machines can install a single Compression Limiter or multiple Compression Limiters simultaneously into various polymers, thermoplastics and thermosets. SPIROL’s Compression Limiter Installation Machines are versatile solutions designed to be retooled to accommodate changing part configurations. All designs incorporate standardized machine components to reduce factory lead time, improve component reliability, and lower component costs. SPIROL also specializes in application-specific fixtures to ensure that all assembly components are held accurately in place through the installation process.

Flexible, versatile solutions for post-mold Insert installation into thermoplastic and thermoset plastics. SPIROL's Installation Machines are the ideal foundation for stand-alone systems and enhanced assembly systems provided by SPIROL. Our standardized, time-tested, modular designs are robust, reliable and easily adjustable — allowing simple customisation to meet the specific needs of your application. More than 80% of the components in the Insert Installation Machines we design are pre-tested and production-proven standard items. This translates into faster delivery, greater reliability, and lowest cost for Insert Installation Equipment of comparable quality. We specialize in custom application-specific part holding devices. Fixturing – holding your components accurately and firmly during insertion – is a critical element to the performance of your assembly equipment.

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

Some of SPIROL's standard Pin Installation Models can be equipped with a pusher punch (in place of a pin insertion quill) to press Threaded Inserts into plastic assemblies. The most appropriate Installation Machine depends on the actual insertion force required to press the Insert into the plastic hole and the desired productivity. Generally speaking, the Model PMH Heavy Duty Installation Machine is typically used for low to medium volume installation, and for medium to high volume installation, SPIROL's Model PH/PHX Platen-Style Installation Machines can be used for simultaneous installation of several Press-In Inserts at the same or different elevations. Due to the length to diameter ratio of Press -In Inserts, it is not possible to cost-effectively tube feed this type of Threaded Insert with SPIROL's automatic feeding and Installation machines.

Capacitive sensors are designed for non-contact measurement of displacement, distance and position, as well as for thickness measurement. Due to their high signal stability and resolution, capacitive displacement sensors are applied in laboratories and industrial measurement tasks. In production control, for example, capacitive sensors measure film thickness and application of the adhesive. Installed in machines, they monitor displacement and tool positions.

This versatile installation machine is suited for moderate to high production applications requiring up to 1.3 kN (300 lbs.) of installation force. The pin insertion head advances and retracts for ease of loading and unloading of the components to be pinned. The machine’s insertion bushing is positioned close to the part for smooth installation. A vibratory feeder and orientation head transfers the pin from the feeder bowl to the installation position, eliminating the need for the operator to handle the pins. A quick-clear mechanism allows for easy clearing of the feed tube without the need for tools when changing pin size or performing maintenance.

SPIROL is a technical resource that provides high quality components that improve the quality of your assembly, extend the life of your products and reduce your manufacturing costs. We are the leading global manufacturer of engineered fasteners, shims, installation machines, and parts feeding equipment producing over two billion components annually. In addition to high quality products, SPIROL has Application Engineers throughout the world to assist you in your designs, supported by state-of-the-art manufacturing centers and global stocking facilities to simplify the logistics of delivering your product. If you have any questions or would like complimentary Application Engineering support, please feel free to contact us at any time!

Application With the mobile honing machine PHM, the cylinder liners of large diesel engines can be honed in the crankcase when installed. The stationary honing machine base HMB is required for honing removed cylinder liners. An optional comfort control panel including the regulator valves and the manometer gauges can be provided at the lower end of the preassembled drive unit within easy reach of the operator while standing at cylinder liner level. A single central air treatment unit with air filter and lubricator is also provided for trouble free operation. Automatic stroking is available as a option. The stroking lenght can be adjusted by means of end stops.

Scope of application: -Horizontal and vertical installation – suitable for both vertical and horizontal CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -The TC vice is ground and polished on all sides -Clamping force can be preset in 11 increments – fine gradations for delicate workpieces. At most, one revolution is required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining -Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force - Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal and vertical installation – suitable for both vertical and horizontal CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -The TC vice is ground and polished on all sides -Clamping force can be preset in 11 increments – fine gradations for delicate workpieces. At most, one revolution is required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -Clamping force can be preset in 11 increments; fine gradations for delicate workpieces. At most, 1 revolution is required max. to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines Product features: -Extreme accuracy for your machining -Clamping force can be preset in 4 to 11 increments. At most, 2 revolutions are required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm Important: -LC 90: drive head with finer clamping force preselection for sensitive workpieces (11 increments)

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench Integrated scrapers ensure functional reliability and minimise cleaning Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -Clamping force can be preset in 4 to 6 increments. At most, 1 revolutions are required to reach the max. clamping force -For clamping two identical parts (dimensional differences of up to ± 3 mm are compensated for) -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm Important: -Workpieces must be placed in both stations before clamping begins. -Type 90: drive head with finer clamping force presetting for delicate workpieces (6 increments)

Scope of application: -Horizontal and vertical installation – suitable for both vertical and horizontal CNC-controlled milling machines -Lateral installation is also possible Product features: -Extreme accuracy for your machining -The TC vice is ground and polished on all sides -Clamping force can be preset in 11 increments – fine gradations for delicate workpieces. At most, one revolution is required to reach the max. clamping force -Preselectable and reproducible clamping forces enable the workpiece position to be repeated within a tolerance of less than 0.01 mm

With VIBRONET Signalmaster, up to 162 measuring points can be installed and entire production areas can be included in the monitoring. The distance between the basic unit and the sensor does not play a decisive role, because the wiring concept used reduces installation costs to a minimum. VIBRONET Signalmaster is therefore one of the most efficient and costeffective monitoring systems for large machinery and extensive plants with productioncritical units. Vibration, temperature, RPM and other process parameters can be integrated into a monitoring network that covers whole plant sections.The robust cabling installation guarantees reliable machine monitoring even in harsh environments such as cement plants, openpit and underground mining or refineries. VIBRONET Signalmaster is easily expandable. The data recorded can be analyzed in OMNITREND CENTER, the universal software platform for PRUFTECHNIK's Condition Monitoring systems.

Esmo automation develops, designs, and installs automated custom machines and solutions in the sector of custom machine engineering, precisely tailored to special and individual customer requests and requirements. Thus, complex tasks, procedures, and work steps can automated in a most efficient manner. As our customer, you receive a full-service package: one and the same person will be your point of contact during all stages of conceptioning, development, installation, and commissioning. And, of course, we provide any subsequent service and maintenance support to you, at your request. As your experts for all questions and aspects relating to custom machine engineering, we are the strong and reliable partner at your side to accompany you on your way towards higher and greater efficiency.