Clamping system - Import export

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Product features: -Excellent ease of operation guarantees optimal handling for every application -Fast adjustment for clamping range presetting -Reproducible clamping forces are achieved using a torque wrench Integrated scrapers ensure functional reliability and minimise cleaning Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base Optional centre jaw allows two or more workpieces to be clamped Scope of application: -Conventional and CNC-controlled milling machines – for efficient, precision machining -Horizontal installation – great variability and flexibility

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Schnelldorfer CORNERWELD seam welding machines have been designed to weld sheet metal plates in a 90° joint. The precision clamping system with inert gas coverage and advanced OEM control package precisely controls the welding sequence and weld parameters, resulting in the perfect weld for your corners. CORNERWELD applications include welded corners for food, medical equipment, HVAC drip pans, electrical enclosures, and laboratory furniture. Complex inward and outward flanges can be accommodated with custom made tooling pieces. A wide range of materials can be welded, including Stainless Steel, Carbon Steel and Aluminium. Complete welded parts do not require any costly grinding, polishing or blending thus greatly saving on manufacturing costs.

The ‚Smart Load Control‘ (SLC) system regulates, as the only one on the market, the clamping force on appliance-/carton clamps exclusively load dependent and not load pattern dependent. The weight is decisive for the flexible definition of the clamping force - not the dimensions of the load. The aim of the system is to ensure that only as much clamping force as really necessary acts on the load.

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping & low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K & M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production -The hydraulic spindle also enables the use of support jaws with which a wide range of unmachined parts, from flame-cut and sawn materials through to complex castings, can be clamped securely and economically. Suitable for materials with a strength of up to approx. 1000 N/mm². Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Conventional and CNC-controlled milling machines – for efficient precision machining -Horizontal installation – great variability and flexibility Product features : -Excellent ease of operation guarantees optimal handling in every situation -Fast adjustment for clamping range preselection -The clamping force is generated and preset via the hydraulic pressure of a hydraulic unit -Integrated scrapers ensure functional reliability and minimise cleaning -Fixing on the machine table by means of mounting holes in the vice base. Additional holes can be made in the soft middle section of the vice base -Optional centre jaw allows two or more workpieces to be clamped -Coarse adjustment is performed by turning the spindle. The residual stroke of up to 4.5 mm is performed via a hydraulic unit with spring reset by means of a single-acting cylinder

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -Horizontal & vertical use - therefore suitable for vertical & horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal & saw cut parts by penetrating hardened & interchangeable grip elements into the work piece -The support jaws safely & cost effectively allow raw part, different types of materials & complex geometries to be handled Product features: -To monitor & optimize milling processes -Safety for people & machines -High flexibility - the modular clamping system combines almost all possibilities of our tried & tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used -Force translated high-pressure spindle. -Increased power stroke for safe clamping of raw parts -Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -The TITAN 2 M is ground an polisched on all sides -High-pressure spindle with power intensification -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested model -High-pressure spindle with power intensification. -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible -Clamping range of the middle fixed jaw groove: Max clamping width -176 mm

Scope of application: -Horizontal and vertical use - therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, grip clamping and low tension clapping possible -Titanium 2 K - ideal for use on 5-axis machining centers -Clamping of raw, thermal and saw cut parts by penetrating hardened and interchangeable grip elements into the work piece -The support jaws safely and cost effectively allow raw part, different types of materials and complex geometries to be handled Product features: -To monitor and optimize milling processes -Safety for people and machines -High flexibility - the modular clamping system combines almost all possibilities of our tried and tested models -Titanium 2 M - finely polished sides so that all sides can be used -Titanium 2 K and M can be vertically used -Increased power stroke for safe clamping of raw parts Loss of 8 mm clamping edge in low tension, 3 mm with GRIPP

Scope of application: -Can be applied horizontally or vertically – therefore suitable for vertical and horizontal CNC milling machines -Conventional clamping, gripper clamping or pull-down clamping are all possible -TITAN 2 K – ideal for use on five-axis machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely and economically. Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -High-pressure spindle with power intensification. Clamping force does not slacken -Enlarged clamping span for secure clamping of unmachined parts -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER -Clamping near to neutral axes -Clamping jaws of forerunner are compatible

When turning outside diameters, it is necessary to consider which clamping system should be used and which components will be made most often. This is because if larger components are to be turned (and therefore with correspondingly greater depths of cut) a different system must be used than when turning smaller components with a finishing pass. Determining the cutting direction and tool holder A turning tool which works from right to left is called a right-hand turning tool because it machines the right-hand side of the work-piece (when looking at the tool point, the main cutting edge of the turning tool is on the right). View of internal and external turning Clamping systems The C Clamping System, P Clamping System, the M and S Clamping Systems. ISO Key image

The precise machining system for high reproduction accuracy with optimal surface quality The precise shape processing system for high image accuracy with the best surface quality Suitability for high precision spatial shapes in the shortest time NCcontrolled precision vertical axis with integrated electromagnetic oscillation Granite machine construction Zeropoint clamping system as interface for the cathode holder Generator up to 10,000 A at 15 V DC with integrated pulse function Controller Beckhoff machine and process control Version as twostation system for manual or linked automatedoperation

The most common form of milling is face milling; an extremely wide range of tools can be used for this process, ranging from a HSS milling cutter through to high speed milling cutters with cutting inserts in many different shapes and geometries. Several points must be watched in high speed milling and therefore a progressive cut should be preferred. The entry radius is crucial and this should therefore be programmed on entry and exit. It is particularly important that the feed rate should also be reduced when entering the work-piece until the milling cutter is fully engaged. Tool selection FMA 01: a soft cutting milling tool with a large positive cutting geometry in the 50- 315 mm diameter range. Wiper inserts also provide the best surface quality. FMA 07: a new, highly economical milling cutter with 16 cutting edges for machining steel and grey cast iron. FMD 02: a top clamping system for changing inserts quickly and easily; it is also very economical thanks to its 12 cutting edges arranged on two sides. FMD 03: These milling cutters form part of our range for use in heavy roughing, deep cutting depths up to 17 mm and diameters from 125 - 400 mm.

Technical information Axial grooving is among the most technically difficult machining process in the whole field of metal removal. In this process the chip, once removed, must overcome not just the shaping of the material but also the circular movement. It is particularly important that the machining should always commence at the outer diameter of the axial groove as tool stability is in direct proportion to the diameter. It is preferable for the tool to be used underneath the work-piece so that the chips can fall downwards without obstruction. Tool systems The S System is a modular tool system which offers innumerable possibilities to the user. The cutting tips for this system are ground to a sharp edge and produce an excellent surface quality. It goes without saying that the cutting tips can be supplied with all required corner radii. The RC System is screw clamped; the cutting tip is securely clamped into position so that it cannot fall out. When rough turning, grooving depths of up to 100 mm are standard. When turning larger diameters we are also able to achieve grooving depths of 150 mm.