High voltage cable - Import export

Metzner has a clear understanding of the future and transforms existing processes into fully automated system solutions. Workstations that were previously operated separately are now combined into fully automatic production lines. The starting point of an automatic processing line is the cable that is wound on a reel. The end result is a finished cable with a completely assembled plug system

Metzner offers low-cost individual stations in the field of e‑mobility for the entry into high-voltage cable processing. For the first time, the EM 101 module offers a solution for removing the cable foil without affecting the cable shield. The automatic processing of high-voltage cable wires also necessitates the connection of various components of the connector system. The Metzner EM 102 takes care of this. The EM 103 allows the cable shield to be opened and cut using a patented process which ensures that there is absolutely no contact with the inner insulation. The EM 103S offers the functionality of the proven EM 103 to meet the requirements of smaller cable wires of up to 8 mm diameter. These cost-effective models cannot be integrated into an automation line and are equipped with only limited traceability functions.

Multiple EM 600 stations in combination with a cost-effective transfer system provide the additional benefits of the EM 700 series: higher degree of automation, no limit to the number of stations, modular and scalable, single- or double-sided processing

The EM 600 can integrate up to six successive process tools in one single station. After insertion, the cable remains in a fixed position while the tools move towards the cable to provide optimum protection for the HV cable wires. The total cycle time of an EM 600 station is approx. 35 seconds for all operations of this station, with a total capacity of approx. 400,000 cable ends per year.

The Metzner EM 300 platform offers further convenience in high-voltage cable processing through a quick change of process tools and faster cycle times. Depending on the requirements, the HV cable processing machine can thus be equipped with different tools for cable processing. This means that the EM 300 can be used for several processing steps and is prepared for a wide range of processes. In addition, with the EM 300 we protect your investment by offering improved expandability that enables “plug-and-play” integration of future new applications.

OKS 1105 prevents the formation of electrically conductive layers and minimises the risk of flashovers and dielectric losses. The insulators and switchgear covered with the paste thus maintain a good insulation resistance. Sealing lubrication for electrical or electronic equipment such as relays, plug-in connections, cable lugs and lamp sockets Protection of insulators and switchgear in humid atmospheres, for example of junction boxes, screw terminals, overload cutouts at high-voltage pylons, connecting cables and terminal connections Lubricant for plastic screw connections and other moving parts of metal, ceramic, plastic Advantages and benefits Excellent water repellent properties Excellent surface wetting Good adhesion on glass, porcelain and plastics Stable consistency across a wide temperature range Very good resistance to chemical and weather-based influences (e.g. ozone, UV radiation) Neutral with regard to many materials