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miromatic – Get in touch with us if you are interested in a used system. We will be delighted to tell you about our current stock.

miromatic – The modular process technology offers individual solutions for optimising system and process performance with the objective of increasing the efficiency of the production line, preserving productivity and reducing the environmental burden. The process technology division also plans, designs and manufactures the following process engineering solutions in the foodstuffs industry: Customer-specific valve clusters Sterile air modules Pressure vessel construction per the pressure equipment directive Cooling and heating systems Continuous mixing devices (KME) Scraping heat exchangers (SWT) Thermal product treatment Servicing / system overhauls

Miromatic – Multiple stacks of tubs and lids can be stockpiled and automatically fed to the separating system, which cycles the tubs into the filling machine individually or places them on a conveyor belt. As a result, the machine operator does not need to re-load the packaging materials as frequently as a stockpiling time of up to 60 minutes is possible. Our systems are flexible and format-independent, from 0.5 kg to 12 kg.Your added value through miromatic stockpiling systems: Your operating personnel can be employed even more flexibly, because the system does not need to be permanently loaded with packaging materials. For one-track and two-track filling – filling possible during the production process Can be retrofitted to all miromatic filling systems Higher degree of automation and thus greater efficiency Lower workload for the machine operator Flexible system, aligned with your requirements Stockpiling of multiple stacks of tubs and lids

miromatic – Large container / handling stations (tubs) are semi-automatic system components for separating, filling, sealing and capping tubs and canisters and can be used individually or in combination. This enables the precise and modular realisation of your specific tasks on the basis of tried and tested stations. Container separating stations Filling positions with filling valve(s) or manual filling stations Sealing stations with head space gassing or evacuation Capping and screwing systems We would be delighted to integrate these or other handling stations in your production process. A common, unified transport system is only one reason for the reliability of each station and the interaction with the upstream and downstream processes. Buffer sections and synchronisation devices are standard here, and can also be combined with our stockpiling systems.

miromatic – Also produces and manufactures systems for cleaning and sterilising its own machines, as well as for integration into an existing process infrastructure. Innovative CIP concepts for different application areas Product safety at every point of the process Custom configurations tailored to your production process Automatic cleaning of the product conveyance lines Your added value through miromatic CIP systems: Low investment costs Rapid commissioning Short downtimes Correct cleaning results determine the production reliability

miromatic – With our experience, we offer you the perfect solution for your requirements. With our individually adaptable machine concepts, tailored to your product requirements, we can fill all fluid to paste-like products. 0.5 l – 30 l buckets Having specialised in tubs, miromatic is now the leading manufacturer in this segment. Bucket sizes from 0.5 l to 30 l can be filled with our systems and they are suitable for products with a great variety of different consistencies – even sticky products. Alongside our core area of competence – hygienic, low-germ and sterile filling, we also offer a broad spectrum of products in the non-food sector. 1.0 l – 25 l canisters Thanks to the experience that we have gathered in the hygienic filling of buckets, we are able to take the logical step of applying our expertise to other large containers. We are the first manufacturer to offer LOG3 category disinfection in the canister sector, whilst also achieving tremendous cycle rates.

miromatic – Utilises internally developed mixers in the process systems. The incorporation of process data enables precise reconciliation before and during the mixing process. In conjunction with the in-line process, this results in extremely gentle treatment of the products and a high degree of efficiency. Continuous production of fruit yoghurt, cream quark, fruit quark and herb quark, as well as thermally processed cheese Precision and low losses with type changes Compact layout and configuration of the system in line with customer wishes Bacteriologically compliant (hygienic) design of system parts – optionally available in sterile versions Your added value through miromatic mixing systems: Dosing accuracy +/- 0.5% Low fruit and product losses when changing containers Precision and low losses with type changes Extremely gentle product treatment (with low rotational speeds, no shear effect) Individual design of the mixing system to suit your process

Where pneumatic tools of the MBS series reach their performance limits, the eccentric cutting machine opens up new possibilities in cutting performance. Instead of a pneumatic cutting tool, the Metzner ST 25 uses an electrically driven eccentric mechanism that carries a punching blade. This enables us to increase the performance of the die-cut into completely new dimensions, of up to 800 cuts per minute. An agreeable side-effect: With the electric drive for the cutting tool, the ST 25 works very quietly – which is why customers with low-noise working environments also like to opt for this model.

The modular system of the MBS series is available in three sizes. The MBS 400 is the “largest" of the three models and processes materials such as tubes and profiles of up to 390 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected. Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.

The modular system of the MBS series is available in three sizes. The MBS 200 is the "medium-sized" of the three models and processes materials such as tubes and profiles up to 190 mm wide. Depending on the material size, further machine elements such as type and number of cutting tools, length and width of the belt feed, control, feed, running direction, coating material of the conveyor belts and base frames are selected. Metzner "MBS series" cutting machines stand for outstanding flexibility when machining flexible and semi-rigid profiles made of rubber and plastic. With different cutting methods and machine components, cutting machines are created which can be individually adapted to customer requirements and are made available in the shortest possible time with hardly any development effort.

The travelling circular knife machine CCM 6 cuts rigid profiles and tubes accurately to length. The CCM 6 achieves very long processing times of several seconds for excellent "final trim quality" thanks to a standard servo linear drive for the tool carrier, and at the same time extremely short cycle times of less than one second for machining short parts at high line speeds. Added to this is the servo linear drive for circular knife feed with different feed speeds for different material sections, e.g. a gentle material penetration or knife exit with low feed to reduce burr formation. High speed ranges As far as the knife speed is concerned, we offer you outstanding possibilities of alternatively 2,000 – 6,000 rpm or 4,000 – 12,000 rpm. This means that there are no limits to the use of various types of circular knives, including clamping and grinding in continuous operation. Our product videos will give you an insight into the machining process.

The Metzner CCM 2 circular cutting machine processes steel-reinforced profiles and sponge rubber materials with dry cutting (optionally with micro-knife moistening to cool the circular knife). The standard model comes with an integrated discharge conveyor (1300 mm length); range of application both in-line and off-line.

The tubing specialist with unique precision and working speed for very thin, tension-elastic and pressure-sensitive materials. KL-BV is available in the equipment line Green and as KL-BV Gasket. The Metzner KL-BV cutting machine stands out for its precision, compact design, and the wide range of processing options such as silicone tubes, flexible profiles and gaskets. KL-BV GASKET With its particularly thin blades and precision feed, the KL-BV Gasket is ideal for cutting flat gaskets with a diameter of up to 12 mm.

Corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the shaft, to avoid forming sharp cutting edges which damage the in-drawn cable wires. Metzner revolutionised the cutting to length of slotted corrugated tubes with the SM 4000 corrugated tube cutting machine. It is the only machine in the world that can guarantee a precision cut on the crest of the shaft due to its unique and patented feed and cutting technology. A laser sensor monitors the production and activates the cut precisely and repetitively with up to 8000 cuts per hour. The SM 4000 with its patented "toothed wheel laser system" is the only machine in the world that guarantees twist-proof feed- and cutting technology for slotted corrugated tubes

Unslotted corrugated tubes are used to protect cable wires and cable harnesses. When cutting this corrugated tube sheathing to length, it is important to cut precisely and reliably on the crest of the wave, to avoid forming sharp cutting edges which damage the in-drawn cable wires. Metzner corrugated tube cutting machines of the CT 4000 series process corrugated tubes with great reliability and precision. Thanks to our many years of experience in processing corrugated tubes, we know the challenges that some corrugated tubes present and are well prepared for them. Our wide range of standard equipment ensures the best possible processing of your corrugated tubes. l The Metzner CT 4200 additionally offers an integrated slitting device for automatic slitting of unslit corrugated tubes. For material diameters from 7.5 mm to 40 mm.

The powerful "universal cutting machine" with superior pulling and cutting strength. The contact pressure between the conveyor belts is pneumatically controlled and opens and closes automatically when the cover is opened and closed. Ideal for solid and dimensionally stable materials. Metzner also offers the Variocut in three “Red – Green – Blue" equipment lines. Each equipment variant is based on the same basic model with the same high-quality mechanical components. The individual models differ in speed, control and the interfaces for peripherals.

The »All-rounder« with particularly gentle and fine adjustment of the pressure between the transport belts. Ideal for soft and elastic material. The ST-OB is available in Red or Green versions. The Metzner ST-OB is for cutting cables & strands up to 30 mm diameter. Thanks to the gentle adjustment of the pressure between the transport belt also optimal for cutting rubber seals. WIDE SPECTRUM The cut-to-length machines of the ST-OB range have convincing precision, compact construction and processing spectrum for products such as cables, wires, braided cables, shrink-fit tubes, and numerous other materials.

The Metzner AM 5000 range includes the flagship models for precise processing of thick cables up to 240 mm² section and 35 mm diameter. Even the basic specification models, with their high torque and powerful three-stage step motors offer the highest level of cutting and haul-off power. All models are equipped with as standard with the Metzner double-knife system that enables very varied and multi-stage processes to be performed. Moreover, with convincing operator-friendliness and long service life. Metzner AM 5000 models are also suited to processing thinner braided cables from 1.5 mm² The stripping full haul-off 1side/2nd side amount to 270-450 mm and 90-270 mm, for partial haul-off 450 mm and 270 mm. For interuption-free automatic production, a number of sensors monitor the material feeding If a material blockage occurs, the production stops automatically and the operator is informed about the cause of the fault.

The cable processing machines in the AM 3800 range are characterised by their outstanding cutting and haul-off power and their modular, robust and long-life construction for continuous use in industrial applications. These machines outstandingly combine power and versatility. Equipped with cutting power for cables up to 70 mm sectionand 20 mm diameter, they are the ideal solution for an unusually wide spectrum of applications. Depending o the processing demands, numerous knife contours and technologies are available: the patented double-knife system allows different processes to be performed in a single working pass. The circumferential rotary cut offers an exact cutting round cables with very thin or tough insulation outer cover.

The AM 3000 range of cable processing machines are distinguished by cutting and haul-off power and their convincing modular, robust and long-life construction for continuous industrial working. There are different models with different cutting powers and specifications. To match the processing requirements, numerous knife contours and technologies are available: The patented „ double-knife system“ facilitates different processing in a single working pass, the circumferential rotary technology offers exact circular cutting for cables with very thin or rigid outer insulation cover and for co-axial cables. Every model is equipped as standard with a full set of interfaces for peripheral equipment and IT integration. The machines can easily be converted into complete production lines, thus further increasing the process automation.

The Metzner AM 1000 is a sensation among the tabletop units. The automatic cutting and stripping machine processes cables, strands and wires up to 9 mm diameter and 6mm² cable cross-section with a special cutting and pull-off force (optional 10 mm², depending on material). The presettings are conveniently made via the modern 12" touch panel, where the operator can define all processes. Thanks to the sensors for diameter and material recognition, the AM 1000 works extremely precisely. Another special feature is the tool-free replacement of guides and rollers. This means that the AM 1000 can be changed over in just one minute. With the extensive interface preparation, the machine can be optimally expanded with peripheral devices and adapts to all customer requirements. The compact design with retractable touch-screen and the low weight of only 28 kg also offer special comfort. This makes the AM 1000 especially easy to transport.

An internationally active medical technology company that produces and sells catheter tubes, among other things, has optimized its manufacturing process with the help of a production line from Metzner Maschinenbau. With Metzner's know-how, it was possible to replace a costly manual process with an automatic machine, saving costs. At the same time, the length accuracy and the cutting quality were significantly improved. The company supplied a fully automatic system that precisely cuts the catheter tubing to length, removes the mandrel present from the extrusion without leaving any residue and without longitudinal expansion, and then deposits the tubing in a collecting container at the end. Processing with exact length accuracy and mandrel removal The Metzner special development cuts catheter tubes to an exact length and removes the mandrel inside safely and precisely. The finished material is deposited in a collection container.

Metzner powder press and indexable insert automations of the "RPA 3-SC series" automatically remove pressed blanks from a powder press and deposit them quickly and gently in a definable sample. In the "RPA 3-SC1", the transfer of the individual sintering plates and the loading of the blanks is carried out by a SCARA 4-axis robot. The empty sintering plates are placed manually into a sintering plate magazine, removed with a sintering plate gripper if necessary, and fed to the loading position. The robot then moves to a gripper station, deposits the sintering plate gripper, picks up a part gripper, and starts loading the sintering plate. In the "RPA 3-SC2", sintering plates are placed manually on a double conveyor belt. One sintering plate at a time is automatically transported to the loading position via the conveyor belt. The robot immediately starts to load the blanks. Loaded sintering plates are ejected from the loading position and manually removed from the conveyor belt.

Metzner has developed a fully automatic processing machine with outstanding cutting quality and great length accuracy for steel cable wires of up to 20 mm diameter. The steel cable wires are fed by a motorised feeding device in combination with a contact-free loop control. Then, program-controlled and positionally accurate marking tapes are applied to the steel cable – with a cycle time of less than two seconds. In addition, a wax printer marks all the fastening and processing points that will be required for subsequent processing. This labelling method is carried out in a continuous process. The cut is then made using a special cutting process. Precise length accuracy is achieved by a special laser measuring system. A material stacker with a storage area of up to 12 metres ensures that the steel cable wires are deposited in an orderly manner. All cut steel rope can be stored and sorted according to length to allow it to be removed at a later point.

This special Metzner development is able to process cable wires with a diameter of up to 28 mm. The cycle time for this is 2000 mm / 35 seconds. The processing steps include long slitting, sawing, circumferential cutting, stripping, brushing and depositing. An integrated ink jet printer labels the cable wires with information or markings. As the heart of the processing method, Metzner uses a newly developed stripping head that combines a rotary cut with a powerful clamping and simultaneous rotation of the material. This enables a high-precision, multi-stage radial cut through the various layers of material. Microscopic quality inspection confirms that the processing is flawless with no scratches, pressure or abrasion marks. In addition to the high machining quality, the machinery also offers special precision: both the overall length and the machining position are maintained with an accuracy of 0.2 mm. The machine can process cable wires with diameters up to 28 mm.

The specially developed production line can unwind, label, roughen, cut to length, strip, wind, bind and automatically deposit the cable wires. The material to be processed is unwound by a motorised unwinder and fed to a thermal transfer printer via a straightener. The latter prints the cable with two QR codes and a serial number. This ensures that each cable can be identified throughout the entire processing and manufacturing process and assigned to the stations which have already passed through. This traceability offers great advantages – for example in the diagnosis of faults. The cable then passes through a roughening station, which lightly roughens the material surface so that the connector overmoulding adheres better later on. An AM 3550 from Metzner Maschinenbau cuts to length and strips the cable, which is then transported to the winding station and onwards by a gripper to the binding machine. The latter winds the cable to form a cable ring.

Plastic-coated steel cablestrands are cut to length using a special shear cut module and then stripped with the cutting module of the AM3500 without the wires "jumping open".Bare steel cable wires are transported by the modified AM 3500 directly to the special cutting machine, which is coupled between the AM 3500 and the material stacker and which cuts the material to length by a thermal process. Due to the special electric welding process used here, the individual wires do not twist up during cutting, and a smooth rope start and a smooth rope end without thickening are produced. Long steel cable wires/strands are placed in a tray after processing, while short pieces of material fall down a chute into a collecting container. With the high-performance solution developed by Metzner, the customer can process different types of material in different processes. Further advantages of the machinery are high precision, high quality, an increase in productivity and lower personnel costs.

The Metzner special development department produces endotracheal tubes with high precision and cleanliness. This is ensured, among other things, by processes such as automatic loading, alignment and positioning of the tubes, processing by seven consecutive work stations and automatic quality control by sensors. Our product video will give you an insight into the machining process. Maschinenbau GmbH has sustainably reduced the production costs of the end products and created additional production capacities with a fully automatic production system for endotracheal tubes.

Metzner has a clear understanding of the future and transforms existing processes into fully automated system solutions. Workstations that were previously operated separately are now combined into fully automatic production lines. The starting point of an automatic processing line is the cable that is wound on a reel. The end result is a finished cable with a completely assembled plug system