Distance measurement - Import export

The SL series offers ultimate reliability and precision in a small size, and is designed for industrial and lab use. The sensors can also be used under water because of their high protection class and the stainless steel housing. ■ Measurement ranges 10...600 mm ■ Housing ø20 mm ■ Linearity up to ±0,10 % of full scale ■ Protection class IP67, optional IP68 ■ Sensor working temperature up to 200 °C ■ External, or cable electronics with cable break detection ■ Customized versions available ■ Predestined for use in harsh industrial enviroments

High-quality eddy current probes: Beside robustness, high dynamics and high resolution the TX-Series also stands out with a wide temperature range from -60 °C up to 180 °C. ■ High precision measurement ■ High resolution (submicrometer) ■ High dynamics (124 kSa/s) ■ Minimal temperature coefficient ■ High noise immunity ■ Custom-made probes

The eddy current sensor series IC with integrated electronics guarantees highly accurate measurements thanks to linearized characteristic curve. Accuracy has been improved by up to a factor of 20 compared to previous models. The teach-in function allows the measuring range of the eddy current sensor to be optimally adapted to the respective application. Installation tolerances or material properties of the measured object can be compensated directly. Setting individual measuring range limits offers the user the greatest possible flexibility and simplifies sensor integration. As the complete analysis electronics are built into the sensor, installation and mounting are also extremely uncomplicated.

The high-performance optoNCDT ILR2250 laser distance sensor is used whenever large measuring ranges and high accuracy are required. The optoNCDT ILR2250 can be installed at distances up to 100 m, and even up to 150 m with a reflector film. This sensor impresses when measuring dark, structured and poorly reflecting surfaces, while providing stable measurement results to millimeter accuracy. The optoNCDT ILR2250 laser distance sensor is used in transportation, logistics and conveyance technologies as well as automation and the metals industry. This is where the sensor enables reliable measurement results even when it is, e.g., installed at a safe distance from heat emitting measuring objects. In addition, difficult-to-access places via mirrors or through glass sheets can be detected.

Particular Challenge: For the assessment of rotating parts, numerous parameters have to be taken into consideration: Concentricity, radial run-out and axial run-out (i.e. wobble); furthermore thickness, diameter, planarity and the absence of surface defects had to be examined. The solution developed by QuellTech consists in a configuration of three Q6 Laser Laser Scanners.Each of the lateral surfaces is assigned to its own scanner. In order to enable the thickness precisely to be determined, both laser lines are mutually oriented in opposite direction. The third scanner inspects the outer circumference of the wheel, this way measuring diameter and radial run-out. All of these scanners are subject to encoder signals supplied by the rotary axis and synchronously triggered, so possible defects on the wheel can precisely be localized. The measurement takes place at a resolution of ca. 30 µm, and a cloud comprising several millions of points are obtained.

Particular Challenges: The seal surfaces in this case are made of very glossy metal, with the drawback of emitted reflections. This effect during an optical measurement must be eliminated. Furthermore, it is absolutely necessary to guide the laser scanner on a linear path over the surface, since fluctuations of distance may falsify the measurement result. QuellTech Solution: The Quelltech model Q5 disposes of an adequate resolution in X and Z direction and proves to be able to verify the planarity tolerances and to measure the size of defects. Meanwhile a precise rotary axle, used as guiding element, moves the scanner over the surface to be evaluated. Interfering artefacts caused by the glossy finish are suppressed by particular algorithms integrated within the software. As an encoder value is permanently supplied by the rotary axle, the position of each scanner profile within the point cloud can accurately be determined.

Many materials cannot be measured tactilely, therefore non-contact thickness measurements become necessary. Especially e.g. with glowing materials, or wet processes, a continuous tactile measurement is nearly impossible. Furthermore, web speeds in plant engineering and production have increased, requiring a corresponding fast sampling rate of the measuring systems. In addition, high measuring widths are often required. Why is contact free measurement technology so perfect for this application? Can be used in any web width, Scalable measurement thicknesses from a few millimetres to several meters, Thickness and coating thickness can be measured for different materials, Vibrations of the web materials, can be compensated, Turnkey solution for mechanical engineering, Non-contact and non-destructive measurement method, Large distances to the measured object are possible, Measurement of free forms,

The CM-Sensors are specially designed for demanding applications: They withstand high pressures up to 100 bars (and more) at temperatures up to 190 °C. At conventional sensors with a similar size the probe head must be kept free from surrounding conductive objects, in order to avoid pre-attenuation of the measuring system. In contrast, the socket for the CM-sensor does not require additional notches or holes.This feature arises from the utilization of zirconium oxide as housing material and ferritic components with a focusing effect. The CM-sensor is typically applied to monitor the orbit of a turbocharger’s shaft.Its ball bearings have a squeeze film damper to reduce the rotor vibration. In order to optimize the entire system the CM-sensors detect the exact position of the turbine- and compressor wheel under real operating conditions.

colorSENSOR OT sensors are fixed lens sensors with True Color detection. The sensor is equipped with a special illumination and optical system in order to perfom relative color measurements reliably even from a large distance. Apart from the optics, the models hardly differ from each other. The illumination can be disabled by software. OT sensors are also suitable for the color detection of self-luminous sources.

The optoNCDT ILR2250-100 laser distance sensor is designed for precise distance measurements in industrial environments. A reflector attached to the measuring object enables distance measurements up to 150 m. Without reflector, the sensor detects measuring ranges up to 100 m. The integrated AUTO measurement mode enables reliable measurements even on dark, partly reflecting and remote measuring objects. Therefore, the ILR2250 sensors can be used for distance measurements on numerous surfaces.

The innovative white light interferometers from Micro-Epsilon set a benchmark in high-precision distance and thickness measurements. These sensors enable stable measurement results with sub-nanometer resolution offering a comparatively large measuring range and offset distance. The interferometers are available in 3 series: the IMS5400-DS for high-precision industrial distance measurements, the IMS5400-TH for accurate thickness measurements and the vacuum-suitable IMS5600-DS for distance measurements with picometer resolution.

Laser distance sensors are designed for non-contact distance measurements: laser gauges for measuring ranges up to 10m, laser distance sensors for up to 270m. These sensors are used for positioning and type classification in machine building and handling equipment.

The new white light interferometer IMS5600-DS is used for distance measurements with highest precision. The controller offers a special calibration with intelligent evaluation and enables absolute measurements with subnanometer resolution. The interferometer is used for measurement tasks with the highest accuracy requirements, e.g., in electronics and semiconductor production.

The new IMS5400-DS white light interferometer opens up new perspectives in industrial distance measurement. The controller has an intelligent evaluation feature and enables absolute measurements with nanometer accuracy at a relatively large offset distance. Compared to other absolute measuring optical systems, the IMS5400-DS offers an unsurpassed combination of accuracy, measuring range and offset distance.

The compact confocal IFD2411 measuring system is a factory-calibrated measuring system for industrial series applications. As well as displacement and distance measurements, the system enables even thickness measurements of transparent materials. The IFD2411 confocal chromatic measuring system is a complete channel which contains a controller and an adapted sensor with measuring ranges of 1 mm, 2 mm, 3 mm and 6 mm. This measuring system is ideal for series applications.

Some measurement tasks require large measuring ranges or a large measurement distance from the target object to be measured. For these types of applications, Micro-Epsilon offers long-range laser sensors that combine high accuracy with a large measurement distance.

The standard sensor ACS1 is used for common measuring tasks. The transmitter and the receiver inside the sensor are arranged at an angle of 30°/0° to each other, producing a working distance of 50 mm. An optionally available adapter permits applying the sensor even in tactile measurements Measurement distance: 50 mm Measurement geometry: 30°x:0° Measurement spot: ø 9 mm

Often, special requirements cannot be standardized. For this reason, we configure our sensors to your individual requirements. Modifications of the offset distance or measuring range, cable and connector variants and modifications to the housing and optical system are often required.

The BTS 8101.EO O-frame is based on the combisensor principle. The system is equipped with a non-contact capacitive sensors and a Thrubeam sensor which are integrated in a traversing frame. The eddy current sensor measures the reference distance to the measurement roll‘s metal surface. The distance from the film surface is measured by the Thrubeam sensor. Together with the reference signal the film thickness is calculated. This combisensor principle allows extreme precise measurements.

The circular sensor ACS2 is used for colour measurement of structured and highly reflective surfaces as well as lustrous metals. In the sensor, 24 lighting optics are circularly arranged around the receiving optics and provide a constant lighting permitting that the measurement can be executed independently from the angular position of the measurement object. There are two ACS2 versions with different measurement distance and spot size.

Draw-wire sensors of the wireSENSOR series measure almost linearly over the entire measuring range and are used for distance and position measurements between 50 mm and 50,000 mm. Draw-wire sensors from Micro-Epsilon are ideal for both direct integration and subsequent assembly in serial OEM applications, e.g., in medical devices, lifts, conveyors and automotive engineering.

White light interferometers use infrared light in the non-visible range (approx. 840 nm wavelength), which means that the measurement position cannot be seen. To visualize the measuring position, Micro-Epsilon systems are equipped with a pilot laser which projects a light spot onto the measuring position. In addition, the pilot laser uses a patented method to provide feedback on the distance in addition to the measurement position. If the measuring object is at the correct distance and within the measuring range, a constant glow is emitted by the pilot laser. If the measuring object is outside the measuring range, the pilot laser flashes.

The confocalDT 2465 and 2466 confocal controllers are used for fast, high-precision distance and thickness measurements and achieve resolutions in the nanometer range. These multi-peak models simultaneously measure the thickness of up to 5 transparent layers. The controllers are characterized by high luminous intensity combined with a high measuring rate of up to 30 kHz. This enables high signal intensity even on dark or rough surfaces. The fast exposure control perfectly compensates for changing surfaces.

The confocal chromatic confocalDT measuring system is used for fast distance and thickness measurements. Different sensor models and controller interfaces open versatile fields of application, e.g., in the semiconductor industry, glass industry, medical engineering and plastics production.

The optoNCDT 1900 offers a unique combination of speed, size, performance and application versatility for displacement, distance and position measurements. This compact triangulation sensor achieves a high measurement accuracy and measuring rates of up to 10 kHz. The high-performance optical system generates a small light spot which enables to even detect the finest of details and structures reliably.

The capaNCDT DT61x0/IP is an industrial-grade, capacitive sensor system for displacement, distance and position measurements. Consisting of a sensor, a sensor cable and a controller, the measuring system is ready for use without any on-site calibration. Due to its very good temperature stability, immunity to magnetic fields and robust design that is protected to IP68, the capaNCDT DT61x0/IP is used for industrial measurement tasks such as air gap measurement in generators and regulation of plant and machinery.

The system RTP 8301.EO operates according to a combination principle consisting of a thru-beam sensor, an eddy current sensor and a measuring roller. The eddy current sensor and the thru-beam sensor are applied on an innovative measuring clamp. Since the sensor measures the distance from the clamp to the roller, the lower side of the material is detected. As the sensor performance is specially aligned with the measuring task a huge measuring gap is possible while offering highest precision. The thru-beam sensor detects the upper side of the material. The thickness of the target is the difference between the two signals. The measuring clamp is equipped with a pneumatically cleaning mechanism and therefore ideal for the application in harsh environment. The profilometer corresponds to the TIP 8301 regarding its functionality. However, it has a different operators´ frontend and evaluation functions.

With an extended measuring range up to 45mm, the new eddy current sensor series completes the product portfolio of eddylab GmbH and at the same time combines all advantages of a non-contact eddy current measuring principle: With wear-free distance and displacement measurement, eddy current sensors are characterized by highest precision and dynamics. The new T14/T20/T40 series can withstand extreme temperatures in a range of -40...+150 °C without any problems and is insensitive to external influences such as dirt and dust. The new sensors with measuring ranges between 14 mm and 45 mm are also extremely compact and robust. This makes them ideal for use in difficult industrial environments or vibration measurements with larger amplitudes. Together with the TX electronics from eddylab GmbH and the eddy current software eddyMOTION, measurement data can be analyzed, visualized, and documented.

eddyMOTION is a Windows-based analysis and configuration tool for eddy current probes. In combination with the TX electronics from eddylab GmbH, the software tool combines several performance features: The functional areas oscilloscope, FFT analysis, data logger and waterfall diagram, enables the visualization and documentation of mechanical movements. eddyMOTION also suites the on-site linearization of eddy current sensors in a traceable manner, without external assistance. In addition to the TX electronics and an eddylab eddy current sensor, a reference probe is required for this purpose: Together with the eddy current sensor, this probe measures the distance to the same material, with the reference probe serving to check the sensor.