Mold making - Import export

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

Our international bestseller: the VX1000 is a universal 3D printer for industrial applications. The machine is fast, easy to operate and enables you to cost-effectively produce medium-sized molds, cores and models for making prototypes. The VX1000 is also suitable for producing small series. Plastic and sand can be used as the particulate material. The piezo print head system of the VX1000 achieves a resolution of up to 600 dpi. The machine's build space measures 1,000 x 600 x 500 mm. The thickness of a layer applied in one cycle is 150 µm for plastic and 300 µm for sand. In addition, the VX1000 concept is environmentally friendly: In plastic processes, the unprinted particulate material is recyclable.

KNOW-HOW & EXPERIENCE, COMMITMENT & IDEAS, RELIABILITY & FLEXIBILITY – SAMAG, MACHINE TOOLS FROM THURINGIA SINCE 1873! WE SEE OURSELVES AS DEVELOPERS AND MANUFACTURERS OF MACHINE CONCEPTS, FROM INDIVIDUAL MACHINES TO TURNKEY LINES. THE FOCUS OF OUR PRODUCTS IS ON MILLING AND DEEP DRILLING TECHNOLOGIES. Separated from the SAMAG Group, we have been independently continuing the tradition of mechanical engineering in Saalfeld / Thuringia as SAMAG Machine Tools GmbH since January 2020. With 140 employees, we draw on the experience of more than 145 years of machine tools for metal cutting. One of our strengths is the high level of technological solution expertise with which we help our customers worldwide achieve sustainable success. As an international machine tool manufacturer, our most important sales markets are the automotive industry, tool and mold making and mechanical engineering.

Developed for slight to heavy grinding and milling for tool and mold making, as well as for deburring, fettling and brushing work in foundries, container and steel construction and mechanical workshops. The lightest and most compact machine in its class for the toughest jobs. * Unbeatable power-to-weight ratio with 2.8 kW at 34 kg. * Ultra-strong asynchronous motor ("continuous runner") with top efficiency. * Indestructible, absolutely maintenance-free, virtually no wear. * Particularly suitable for large tool diameters. * Ideal for working on large surfaces. * Motor overload protection. * Constant speed under load. Comfort and safety features: * Wide range of possible combinations for shafts and handpieces. * Machine can be operated free standing, on table stand or on travelling stand. * Restart protection. * Soft start. * Protection class: IP 55, protection class: I

In forging mills, rolling and gravity die-casting foundries, and steel finishing works, these machines provide the ideal answer for dealing with large dimensions. They are perfect for preproduction in tool and mold making factories, helping to save valuable milling time. The material support table is recessed in the foundation. Its low-level transition to the hall floor makes for simpler material handling. The moving saw frame can be positioned by axis control precisely at the point of cutting. Where no sawing is taking place, the table is freely accessible. This also allows space for a second piece of material to be loaded while the saw is cutting. This system helps reduce downtime between cuts and enhances productivity. Benefits of the Gantry Machines - Space-saving installation - Durable material support table - Simple positioning of the saw frame - Optional: blade guide with 90° rotation facility for vertical and horizontal sawing to allow notching of materials

Their flexibility and high performance make BEHRINGER tabletop machines the ideal solution for the medium ton range. The table moves the weight BEHRINGER tabletop machines are ideal for use in forges, rolling mills and die casting factories, in steel finishing works and for tool and mold making. Their individually traversable material clamping vices and blade guide arms make these ideal for cutting bulky materials. The low table height makes this type of machine ideally suited for use on normal hall floor level. BEHRINGER tabletop machines are supplied as standard in semi-automatic form. Automation is possible by upgrading with an additional material clamping vice at the end of the table. Positioning takes place on an axiscontrolled basis. Optionally available is 90° rotatable blade guide for vertical and horizontal sawing to allow notching of materials.

Your project is in the best hands at SCHOCK. Our experienced engineers use state-of-the-art methods to plan all resources and guarantee on-time production. In addition, we supervise your tool over its entire life cycle. In mold and tool making, we work with high-quality milling machines, wire and die-sinking EDM machines, and modern CNC-controlled grinding machines.

Precision in toolmaking is crucial for the quality of your products. Our experienced mold-making team manufactures your tools professionally and functionally. Your project is in the best hands at SCHOCK. Our experienced engineers plan all resources with the most modern methods and guarantee on-time production. Furthermore, we provide full lifecycle support for your tools. In mold and toolmaking, we utilize high-quality milling machines, wire and sinker EDM machines, as well as modern CNC-controlled grinding machines. Our service offerings in the field of injection mold tooling include, among others: Injection molds Multi-component molds (rotary tables, index plates, core-back, transfer technology) Insert technology Gas internal pressure (GID) Foil overmolding (IMD) Thermoset molds Prototype and small-series molds Injection molds: up to 1,000 x 800 mm and 2.5 tons Multi-component molds: rotary tables, index plates, core-back, transfer technology

Valves for mold making

Limit ssitches for mold making

1,Specification •,Milk Double jackets cooling collecting tanks •,Chillers. •,Storage feeding tank •,Processing section •,Cheese press to mold machines •,Mozzarella cheese making machines •,Vacuum cooker cream cheese making machines •,Rotary bottles washing system •,Milk, yogurt and cheese filling, sealing and capping machines •,Fermentation room. •,Compact design •,Available certification up on your request UL, CE, GMP, FDA, ASME. •,Available documents up on your request I.Q (Installation qualification), O.Q Operational qualification), P.Q Performance qualification. 2,Description ,High stability on high capacity. ,Can handle multiple ointment viscosity and types ,Type of metal used S.S 316 / 304 ,Certifications ISO 90012015, OHSAS 180012007, ISO 500012011, ISO 450012018

LMT Tools has developed the CopyMax family, specially for the die and mold making industry The latest addition to the family is the one-sided indexable insert CopyMax1. It is an alternative for the reliable CopyMax2 with a two-sided indexable insert. opyMax1 and CopyMax2 prove their advantages above the competition during the roughing and the semi-finishing processes. Both tools are manufactured using the manufacturing process HQS (High Quality Sintering), which is registered for patent approval. For the first time, HQS allows for pressing and sintering a ball nose copy insert complete, resulting in precision sintered cutting edges. In addition to introducing the new indexable insert CopyMax1, LMT Tools has developed new shanks for the CopyMax. A cylindrical steel shank version is available in two different lengths, and the cylindrical bolt-on milling cutter are both new to the program. Both milling systems are designed with internal coolant supply.

The milling cutters used during roughing in die and mold making have to continuously withstand high levels of stress otherwise process reliability and quality cannot be guaranteed. That is why the CopyMax® product family by LMT Kieninger has been specially designed to handle these extreme conditions. The patent-pending HQS (High Quality Sintering) production process and Nanomold Gold high-performance coating ensure high endurance during roughing and semi-finishing. The double-sided CopyMax®2 indexable insert has already convinced many customers with its up to fourfold increase in service life. The single-sided CopyMax®1 insert is now also available. Users can therefore select the appropriate model depending on to the requirements of the respective component. This definitely increases tool life and process reliability while simultaneous reducing handling.

The coating of the newly developed CopyMax®2 insert from LMT Kieninger is Nanomold Gold, which is already an indication of top performance in mold and die making. The copy milling insert itself has a new construction design. It has improved cutting and material properties as well as a fully functional second cutting edge. When the first cutting edge is worn, the insert can be turned over and re-used with the same long tool life. Benefits: Identical geometry to the highly efficient WPR-AR copy milling insert. - The stable cutting edge and proven Nanomold Gold coating double the service life per cutting edge - 4 times higher tool life possible by using the 2nd cutting edge. - Highly economic solution for more than 70 % of your applications in forming technology, energy technology and mechanical engineering.

PIOCELAN® MEANS OPTING FOR OUTSTANDING MECHANICAL PROPERTIES. As a material, Piocelan® is an intelligent combination of polystyrene (EPS) and polyethylene (PE) or EPS and polypropylene (PP), bringing together the best of both worlds: Piocelan® features the low density of EPS and the exceptional chemical resistance and shock absorption of PE respectively PP. It’s especially robust and wear-resistant – characteristics that make Piocelan® molded parts the ideal solution for difficult conditions, including high circulation, and other special requirements.

PIOCELAN® MEANS OPTING FOR OUTSTANDING MECHANICAL PROPERTIES. Piocelan® is an intelligent mix of polystyrene (EPS) and polyethylene (PE) or EPS and polypropylene (PP) and combines the advantages of both: It has the low density of EPS, while featuring the outstanding chemical resistance and shock absorption properties of PE respectively PP. It is also incredibly robust and wear-resistant – characteristics that make Piocelan® molded parts the ideal solution for demanding conditions, frequent turnarounds, and other special requirements. The material therefore forms the basis of the Storopack trays. They provide protection during the transportation of sensitive electronic and technical components and can be used several times. Thanks to their outstanding ability to absorb energy, these reusable packaging products effectively protect the transported goods from damage while being transported.

Machines of the S range are ergonomic milling machine with gigantic work area for long, large, bulky, and heavy workpieces. Modular system to meet individual customer requirements. Perfect for high-precision tool and mold making, mechanical engineering, and subcontracting. - Ideal for multi-station machining - Maximum precision for decades - Machine for large workpieces with power - New design for even greater ergonomics - User-friendly and innovative technology Longitudinal (X): 3,500 – 40,500 mm Vertical (Z): 1,800 mm Cross (Y): 1,300 – 1,500 mm

Machines of the T range are compact and ergonomically designed high performance bed type milling machines. They are characterized by optimum rigidity, mechanical stability, and high cutting capacity. The machine design guarantees optimum interaction between operator and machine. The areas of application include tool and mold making, mechanical engineering, and medium-sized precision parts in subcontracting. Longitudinal (X): 2,500 – 4,500 mm Vertical (Z): 1,500 – 1,600 mm Cross (Y): 1,200 – 1,500 mm

The portal and multitasking machines of the P series offer maximum precision and flexibility for machining large, complex and high-precision workpieces. Outstandingly suitable for machining prismatic and cubic workpieces in a single set-up and mounting position. An extremely heavy cast iron design with optimum damping properties and the INA linear guiding system equipped with hydro mechanical damping slides provide the basis for the ultra-modern table and gantry design portal machines. Areas of application: Mechanical engineering, new energy, tool and mold making industries, subcontracting sector and other industrial markets with very large, complex, and precision workpieces. - Table or gantry design with clamping tables of any size and NC rotary tables - Multitasking: Milling and turning on one machine Longitudinal (X): 3,000 mm - unlimited Vertical (Y): 1,500 – 3,000 mm Cross (Z): 4,000 – 10,500 mm Crossbeam (W): 1,000 – 4,000 mm

The FZ 35 Portal Milling Machine is the economical solution for a vast variety of tasks. For finishing and roughing of steel and cast alloys, light alloys and plastics, these machines can be used for all types of materials*. This model range satisfies the sector-specific requirements of many industries. - In pattern and mold making for machining patterns, molds, injection-molding dies and sheet-metal forming tools in all their variety. - Outstanding capacity utilization, because different parts can be set-up at the same time and then machined in succession – of course in unmanned shifts as well. - In aircraft production for the trimming of panels, stretchforming parts, rudders etc., or for special applications of acrylic sheet, cockpit canopies for example. - In ship and boatbuilding for the manufacture of laminating forms, deck structures etc.

The FZ 30 and FZ 35 Portal Milling Machines are the economical solution for a vast variety of tasks. For finishing, and with the FZ 35 even roughing of steel and cast alloys, light alloys and plastics, these machines can be used for all types of materials*. This model range satisfies the sector-specific requirements of many industries. - In pattern and mold making for machining patterns, molds, injection-molding dies and sheet-metal forming tools in all their variety. - Outstanding capacity utilization, because different parts can be set-up at the same time and then machined in succession – of course in unmanned shifts as well. - In aircraft production for the trimming of panels, stretchforming parts, rudders etc., or for special applications of acrylic sheet, cockpit canopies for example. - In ship and boatbuilding for the manufacture of laminating forms, deck structures etc.