Milling machining centres - Import export

Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.

5-axis machining centres for milling and turning operations HELLER process competence at its best: machine series providing unique cutting performance for milling and turning operations Highlights Combined Processing: milling and turning on a single machine Tool provides 5th axis: 5-axis machining, horizontal, vertical and tilted turning High precision and cutting forces for turning operations due to specific spindle fixation Rotary table with direct torque drive Integrated balancing function Advantages A one-off investment that ensures flexible production today and in the future One machining centre for all machining tasks Two machine variants (CP/pallet changer or CT/table loading) providing maximum flexibility for use Typical HELLER performance for milling and turning operations Reliable productivity thanks to HELLER services

“The deflection (∆) of the tool tip (TCP) due to the machining force (F) depends to the third power ( l 3 ) of the length ( l ) of the distance TCP to the front bearing axis (A), in relation to the bending stiffness (E · I) “ Or: the shorter l , the smaller ∆ and the higher the precision

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

OUR MFZ SERIES CANNOT SHAKE ANYTHING SO EASILY. A SOLID FRAME CAST WITH HYDROPOL ® AND THE CLOSED CONSTRUCTION GUARANTEE THE HIGHEST PRECISION THROUGH BEST VIBRATION DAMPING AND TEMPERATURE STABILITY. The new generation of the MFZ is also built on the solid machine bed with Hydropol ® filling. The specially developed composite material improves the stability of machine tool beds. Hydropol ® makes a further step possible in terms of the interaction between energy efficiency and high productivity. ROCK SOLID DESIGN – THE ADVANTAGES OF A ROCK SOLID MACHINE BED OVER STEEL AND CAST CAST FRAME: Closed construction – analyzed and optimized according to FEM Optimal power flow

Machining with 3 or 4 spindles Clamping device with 6 or 8 workpieces Processing the ends and connections on MFZ Processing of deep hole drilling 4-6 spindling on SAMAG shaft drilling machines

Complete machining on MFZ including axis drilling 2-spindle solution with independent X, Y and Z axes

Machining with 4 spindles Tool monitoring for all tools takes place parallel to production time

The C 22 ensures the precise, cost effective and efficient production of parts. The numerous automation solutions enhance its range of application; individual configuration is easy thanks to the modular design. The Hermle engineers have essentially designed and created this machine with space in mind. With the most efficient footprint possible, the C 22 offers maximum efficiency. And it goes without saying that large components can be machined, too. Nonetheless, the C 22 is ultra compact and ensures the necessary clearance for 5-side/5-axis machining. Short process cycles, quick workflows and the highest possible machine dynamics: The C 22 is designed to machine complex geometries with high accuracy and small tolerances. The circular tool magazine is integrated into the base body of the machining centre and can house up to 65 cutters; additionally, it is possible – as with almost all HERMLE machining centres – to adjust the operating system to the user.

Designed for machining cubic parts up to 100 kg in weight, the C12 works in the most diverse applications compactly, precisely and dynamically. The C 12 is more than a match for larger models. Aside from its compact size, the main focus is on HERMLE's core competences precision, durability and dynamics. Designed as a 5-axis machining centre featuring the different spindle speeds and different interfaces, the ideal speed is available for almost every area of application. The C 12 can be equipped with two-piece ore compact spindles. All tool spindles can be replaced quickly and easily in case of failure. Thanks to the respective HERMLE set-ups, the C 12 also meets the ever increasing requirements placed on speed and precision. The C 12 machining centre additionally provides extensive options for more intricate applications.

5-axis/5-sided machining means the C 42 lends itself to be used in every application area. With traverse paths adapted to the workpiece size and perfectly designed for 5-axis applications, the C 42 is ideal wherever complex, close-tolerance components are required. This includes various applications in the tool and mould making, medical, aerospace, motorsport, machine sectors and other industries: The C 42 machining centre is at home in every area. The space-saving circular tool magazine integrated into the base body of the machine works according to the pick-up principle - thus enabling quick tool changes. In the standard version, the C 42 can hold 42 tools and can be extended to 192 pockets. The control panel can be easily adjusted to the respective user. Milling and turning in one clamping with the C 42 U MT dynamic model. Fully integrated rotary table that does not interfere with demanding milling processes and 5 axes simultaneously.

Scope of application: -For horizontal & vertical usage-suitable for CNC controlled milling machines & large machining centres -Clamping unmachined parts, saw-cut or flame-cut material by penetration of hardened, replaceable gripper elements into the workpiece -With the support jaws, unmachined parts in highly varied materials, or with complex geometries, can be clamped securely -Gripper studs suitable for materials with a strength of up toapprox. 1000N/mm² Product features: -High versatility – the modular clamping system combines practically all the possibilities of our tried-and-tested models -Fully compatible with the accessories of the LC/TC 160 series, for example gripper studs, universal gripper set & pull down sets -Grounded sides so that all sides can be used High-pressure spindle with mech. force amplifier for the safe clamping of raw parts in combination with gripping & pull down spring function -Lost clamping margin 8 mm with pull-down, 3 mm with GRIPPER

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Scope of application: -Horizontal installation – suitable for vertical CNC-controlled milling machines -For automation of machining centres – particularly suitable for batch production -The hydraulic spindle also enables the use of support jaws with which a wide range of unmachined parts, from flame-cut and sawn materials through to complex castings, can be clamped securely and economically. Suitable for materials with a strength of up to approx. 1000 N/mm². Product features: -Extreme accuracy for your machining -The clamping force is generated via the pressure from a hydraulic unit with a hydraulic clamping stroke of up to 4.5 mm -The clamping force is steplessly adjusted by regulating the hydraulic pressure on the hydraulic unit. A hand crank is provided for coarse adjustment of the clamping range -The spindle contains a single-acting hydraulic piston and an additional Belleville spring assembly

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. The Yaskawa servo motors installed on all axes bring speed and precision to the production process. Versatile application possibilities: drilling, cutting or engraving in materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. On this machine, you can even process thicker plate material, as the clearance height of the Z-axis is 200 mm. Versatile application possibilities: drilling, cutting or engraving in different materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

ZWP is one of the leading independent manufacturer in Germany for gears, pinions and rim gears. We supply already well-known manufacturers for gear boxes. We are looking forward getting intouch with you to have a conversation about possibilities for your supply. Sectors of our (international) customers are: Mining, Oil, Offshore, rail and ship transmissions, industrial transmissions, and many more fields of applications. Overview about the capabilities for production: Gears internal and external toothed hardened and grinded Module 2 – 50 mm Diameter 100 – 2,000 mm Internal toothed rings / rim gears hardened and grinded Module up to 20 mm - more on request Diameter 100 to 1,800mm Pinions and shafts internal and external toothed hardened and grinded Module 1 – 50 mm Diameter 50 – 500 mm Length up to 1,500 mm Hardening and balancing inhouse possible Cooperation with companies for special manufacturing of gears and pinions etc We speak English.

WiTEC Basic - the perfect, allrounder machine for the most precise and fastest machining of your sheet materials! Equipped with an FEM optimized machine design, premier precision components, and using powerful Servo Technology, the WiTEC router is capable of achieving top milling speeds and delivering top precision results. Thanks to the combination of Wissner’s innovative and patented hold&press Technology and sophisticated Vacuum System, you can mill even the smallest parts all the way through the finishing cut-out! No need for any adhesive paper or foil, no need for leaving connector tabs, and no deburring or cleaning is necessary! The ready-finished parts will go directly from the machine table to the end customer!

With the FZ100 Portal Milling Machine Zimmermann has managed to achieve 6-axis machining using the patented in-house developed M3ABC 3-axis Milling Head. This concept sets new standards in the volume machining of aluminium, composite and model making materials as well as in the High Speed Cutting of steel and cast iron, where conventional 2-axis fork heads with A- and C-axis have long reached their limits in the 5-axis simultaneous machining. Advantages: - Machining four times faster is possible - Perfect quality thanks to the six axes - Highest accuracy possible

The 5-axis portal milling machine FZ 25 is a universal solution for the machining of highly complex and at the same time voluminous components. Model materials as well as composites through to light alloys can all be machined with this HSC gantry machine. This machine range fulfils the specific requirements of many sectors: - In the automobile design where large models need to be produced (e. g. cars on a scale of 1:1). - In pattern and tool making, especially in connection with very large workpieces with deep contours need to be machined (e. g. large rotation-symmetric moulds such as tanks and pools, etc.). - In the boatbuilding and shipbuilding industries, where huge work areas are required in all three axes, since the components are often elongated in shape. - In the aircraft industry, e. g. for milling panels, other large parts and components with extreme contours. In the wind energy industry with its long thin blades and bulbous hubs.

Max. Traverse (X/Y/Z axis) 2100 X 1560 X 1580 mm

Universal metal cutting machine. Designed for highly dynamic machining of different materials. High-speed machining ensures efficient milling results. Advantages: - outstanding price-performance ratio - very broad application spectrum - high-quality universal head for simultaneous machining

The portal milling machine FZ40 compact is designed for the machining of hard materials as well as aluminum. The inherently rigid machine structure allows for simultaneous 5-axis high speed machining. This compact machine, with its solid cast base does not require a foundation. The machine table is integrated into the cast baseplate, which allows up to 16 metric tons of table load. Eight mounting elements of the FZ40 compact reduce vibration – the basic requirement for high accuracy and optimum surface quality. The sidewalls are filled with a special dampening concrete mix to further enhance performance. The machine has a fully enclosed working space with a fixed machine table. The structural sound overhead gantry with a reinforced Z-ram make up the moving masses. By adding our new dynamic milling head VH60, Zimmermann has created a powerful performer. The combination of high strength and rigidity, constant moving masses and dynamic drives, will meet the industries high demands.

The FZ33 compact combines a wide range of applications with excellent price/performance ratio and proven Zimmermann technology. Take advantage of these features for economical machining for a wide variety of parts for Aerospace, Automotive, Tool and Die, as well as many specialty applications. The rigid monolithic structure eliminates special foundations and provides a cost-effective and variable installation in small spaces. Focusing on the power spectrum to machine small and medium size parts, Zimmermann sets new standards and guarantees the user an enormous amount of flexibility and value – in other words, a low business risk due to an attractive cost price, stable machine value and thanks to its flexibility ensured added value.