Mill cutter - Import export

The question of the ideal milling cutter is dependent upon the material to be machined. A single-tooth cutter is often an advantage for ""soft"" materials (PVC, Perspex, Kömacel, etc), wooden materials (chip- or flakeboard) and non-ferrous metals (soft aluminium, Alcubond, etc.), as the problem of cutting erosion in comparison to clogging recedes. A double flute is better suited to very hard plastics and harder types of aluminium (short chipping). Milling cutters with 4 or more flutes are predominantly used to mill metals. SINGLE-TOOTH MILLING CUTTERS Single-tooth milling cutters are mainly used for machining ""soft"" materials. Their extra large chipping space guarantees an ideal chipping removal and high stock removal rate. MULTI-TOOTH MILLING CUTTERS Multi-tooth milling cutters are used for machining ""harder"" materials. Smoother running is achieved, as several cutting edges are always in contact. The more flutes the tool has, the smaller the individual chippings will be.

- Solid carbide cutters - Standard - DIN - endmilling cutters, rough-milling cutters, miniature cutters - linearly grooved endmilling cutters - multi cutting machines - cassettes - contour cutters - ball shape, egg shaoe, pointed tree shape, taper shape, tree shape. - cylindrical end cut, flame shape, cylindrical shape, cone shape We help you to find your milling cutters, Please send us your inquiry.

Plastic cases sturdily designed for all-around protection of high-quality milling cutter heads Extremely strong blown double-wall case Secure center fixing screw offers high protection of cutter edge Centering points on base and cover for secure stacking

Hexagonal telescopic plastic packaging tubes with ratchet length adjustment. Ideal for drills, milling cutters, shank tools, tool holders and tool bits Infinitely variable telescopic length adjustment Speedy efficient packaging Speedy handling

Install impact protection For screwing and riveting secutex impact protection with an internal perforated plate can be screwed or riveted in different ways. You can achieve universal impact protection in no time at all. For welding Welding is often the easiest and fastest way of fastening. The various protruding perforated sheet designs allow a very versatile use. For gluing If screwing or welding is not possible, the impact protection can be glued with the secutex special adhesive. Cutting and sawing The secutex material can be sawed with a conventional band saw. The material tries to avoid the cutting tool. Make sure that the wedge angle is as small as possible and adjust the cutting speed if necessary. Milling Use commercially available milling cutters with a small number of teeth. Circumferential speed approx. 200400 m / min, clearance angle ∂ 10 °, clamping angle y 25 °. The use of a drilling emulsion is recommended for cooling and surface optimization. Rotate

CNC machine tool with 6 axis for belt grinding, polishing and belt linishing aircraft engine airfoils such as fan blades, vanes (OGVs and IGVs), steam turbine blades and gas turbine compressor blades and vanes. Extreme high precision and repeatable stock removal allows balancing of milling process to save milling time and cutter costs by maximizing milling roughness followed by MTS process.

CNC polishing of compressor blades and vanes to optimize flow efficiency while at the same time minimizing differences due to tolerances in blade geometry. This is essential to the balancing of the compressor rotor and the fit of the stator parts. The SPE allows to keep up with the demand of this for the latest F-Class & H-Class Gas Turbine Compressors. The SPE CNC-Machine allows automatic polishing of all rows of the Gas Turbine Compressor, as well as most rows of Steam Turbine Blades within tight tolerances and highest repeatability. A dedicated CAD/CAM software allows for generation of NC part programs. As the SPE is a cartesian type machine tool there is no need for referencing or time consuming in process gauging. The precision and repeatability of the process allows the balancing of the milling process to leave a rougher scallop on the blade and save valuable time and cutter on the milling side. Capable of polishing compressor blades, fan blades and vanes up to 550 mm in length.

LMT Tools has developed the CopyMax family, specially for the die and mold making industry The latest addition to the family is the one-sided indexable insert CopyMax1. It is an alternative for the reliable CopyMax2 with a two-sided indexable insert. opyMax1 and CopyMax2 prove their advantages above the competition during the roughing and the semi-finishing processes. Both tools are manufactured using the manufacturing process HQS (High Quality Sintering), which is registered for patent approval. For the first time, HQS allows for pressing and sintering a ball nose copy insert complete, resulting in precision sintered cutting edges. In addition to introducing the new indexable insert CopyMax1, LMT Tools has developed new shanks for the CopyMax. A cylindrical steel shank version is available in two different lengths, and the cylindrical bolt-on milling cutter are both new to the program. Both milling systems are designed with internal coolant supply.

Highly versatile: The MultiFace H45 PRO4 and P45 PRO8 face-milling cutters enable high material removal rates even on lower performance machines. This is achieved with the highly positive cutting edge geometry of the MultiFace H45 PRO4, which has four cutting edges per indexable insert, as well as the positive cutting edge geometry of the MultiFace P45 PRO8 with its eight cutting edges. The easy cutting cutters can therefore be used for many different applications.

Carbideline consists of CarbideLine-S solid carbide tools, CarbideLine-H hybrid tools and multi-part carbide tooling with CarbideLine-I indexable carbide tools. All CarbideLine tools excel through maximum productivity in their specific fields of application. CarbideLine-H tools are a new addition to the product range. They cover the module range 5 to 12 and are the 1st. choice for rough machining and finishing large lot sizes, where the tools costs using solid carbide milling cutters are too high and the gear cutting quality is too low using indexable inserts. CarbideLine-H tools are also highly suitable for machining high-strength materials up to 1,400 N/mm2 and enable a gear quality up to quality grade AAA. Its preferred area of application is for gears for commercial vehicles, general mechanical engineering and energy technology. In one specific application it was possible to reduce the gearing costs per wheel by 20% with the CarbideLine-H compared with an indexable insert system.

The milling cutters used during roughing in die and mold making have to continuously withstand high levels of stress otherwise process reliability and quality cannot be guaranteed. That is why the CopyMax® product family by LMT Kieninger has been specially designed to handle these extreme conditions. The patent-pending HQS (High Quality Sintering) production process and Nanomold Gold high-performance coating ensure high endurance during roughing and semi-finishing. The double-sided CopyMax®2 indexable insert has already convinced many customers with its up to fourfold increase in service life. The single-sided CopyMax®1 insert is now also available. Users can therefore select the appropriate model depending on to the requirements of the respective component. This definitely increases tool life and process reliability while simultaneous reducing handling.

With the DHC Premium solid carbide end mills, LMT Tools significantly increased the performance of the low-vibration premium tools: 25 % added machining volume is the result of different helix angles in connection with newly developed, stable front cutting edges and peripheral teeth. Additionally, the new cutting material LCPK30M including an innovative PVD high-performance coating contributes to an improved tool life and a safe chip removal. A special performance feature of the DHC Premium end mill (Different Helix Cutter) by LMT Fette consists in its multifunctionality: it allows the user to rough and finish with the same tool. It can also produce narrow projections and up to 2xd-deep slots in steel and cast materials with exceptional surface quality. Advantages: - Increase of the machining volume by 25 % - Increased process reliability due to stable cutting edges - Multifunctional – roughing and finishing with the same tool

The millGrind series is specially developed for the requirements of machining in the turbine industry as multiple technology solution in one set-up. The modular machine system in travelling table design allows an individual configuration of the machine according to the customers' needs. Automatic tool and diamond roll changing allows the machining to machine with — Al-oxide, CBN and diamond grinding wheels — Drills — Milling cutter — Laser cladding — Measuring of the unfinished workpiece — Measuring of the machine workpiece including rework in one set-up. This guarantees that all machined surfaces run to each other and errors are avoided by repeated re-chucking. In addition to the machining of new blades and vanes for rework a laser cladding device can be added. This allows the measuring, cladding and grinding or milling of the worn areas.

Technical information: Disc milling cutters are ideally suited for machining long, deep grooves quickly and cost-effectively. It is also possible to incorporate disc milling cutters into a set and cut several grooves at the same time. Tool systems: The Zinner RC disc milling cutter can efficiently machine deep grooves with depths from 1.6 mm to 8.0 mm. If necessary, they can also be used for parting. The cutting tips of the RC disc milling cutter and be customised to meet almost every customer requirement. The SPM 03 disc milling cutter can cover a range of cutting widths from 8.0 -20 mm; this variant is equipped with left and right cutting inserts.

Technical information: In profile milling the contour of the milling cutter is transferred directly onto the work-piece. However, many contours are now incorporated into standard milling cutters and therefore special milling cutters are not needed.

Tapping valve bridge with lateral outflow and integrated stainless steel drill milling cutter Model 762 (for plastic pipes (PE oder PVC) Tapping valve bridge with stop valve and for tapping 1½“. The upper part of the milling valve for tapping is already mounted under pressure - ready for use. The tapping cutter with chambered sleeve prevents the drilling chips from being flushed out. The seal material corresponds to the KTW-recommendations of the Federal Environment Agency (UBA) as well as to the requirements acc. to DVGW W270. Application • for plastic pipes (PE oder PVC) DN 50 - 200 • for water PN 16 until DN 150, for water PN 10 until DN 200

The most common form of milling is face milling; an extremely wide range of tools can be used for this process, ranging from a HSS milling cutter through to high speed milling cutters with cutting inserts in many different shapes and geometries. Several points must be watched in high speed milling and therefore a progressive cut should be preferred. The entry radius is crucial and this should therefore be programmed on entry and exit. It is particularly important that the feed rate should also be reduced when entering the work-piece until the milling cutter is fully engaged. Tool selection FMA 01: a soft cutting milling tool with a large positive cutting geometry in the 50- 315 mm diameter range. Wiper inserts also provide the best surface quality. FMA 07: a new, highly economical milling cutter with 16 cutting edges for machining steel and grey cast iron. FMD 02: a top clamping system for changing inserts quickly and easily; it is also very economical thanks to its 12 cutting edges arranged on two sides. FMD 03: These milling cutters form part of our range for use in heavy roughing, deep cutting depths up to 17 mm and diameters from 125 - 400 mm.

MCD face-milling cutter: with single flute, right-hand cutting, for high gloss mirror finish, shank without clamping surface DIN 6535-HA

MCD circumference-milling cutter: with single flute, right-hand cutting, circumference-milling, for high gloss mirror finish, shank without clamping surface DIN 6535-HA

MCD circumference-milling cutter: with single flute, right-hand cutting, circumference-milling, end cutting, for high gloss mirror finish, shank without clamping surface DIN 6535-HA

fine-grain solid carbide shape milling cutter: with 3-4 flutes, tapered, 0.5°-45°

fine-grain solid carbide face milling cutter: with double flute, for high gloss mirror finish

The KKF3-SL, a universal chamfering and contour milling machine, has a measuring head attachment. Tools with a shaft diameter from Ø6-12 mm can be clamped in the milling cutter support. Our versatile tool range includes different VHM milling cutters and blade heads. The VHM milling cutters are available for the processing of chamfer angles and radii. Ball bearings with Ø6 or Ø8mm are used for contour processing with the VHM milling cutters. Tapered contour chamfers are used in combination with optional guide fingers or stop rulers. The use of cutter heads with cutting inserts and guide ball bearings starting at Ø10mm permit maximum efficiency. A guide prism with VHM shaft chamfering can optionally be used for straight edges. The exact chamfer setting is performed through a micrometer screw. A chamfer width of up to 6mm at 45° is possible in steel. In NE metals, significantly larger chamfers are possible depending on the tool and angle.

The ASO 600-ASL edge and contour deburring machine is designed for chamfering small to medium-sized workpieces. The refined machine features, such as the folding table, the tool-free spindle locking and the height adjustment guide for tool change convince completely in their performance. The durable steel casing, the wear-resistant and sanded workplate with extraction socket and speed regulation round off the total package. The speed range from 9,000-21,000 rpm is ideal for use of NE-metals up to high-alloy materials. Thanks to the brushless motor the machine is perfect for continuous operation. Our versatile tool range includes different VHM milling cutters and CBN or diamond grinding pencils. The VHM milling cutters are available for the processing of chamfer angles and radii. Ball bearings with Ø3, Ø4, Ø5 or Ø6mm are used for contour processing with the VHM milling cutters. Tapered contour chamfers are used in combination with guide fingers or stop rulers.

The KKE edge and contour deburring machines are designed for chamfering small to medium-sized workpieces. The durable steel casing, the wear-resistant and sanded work plate and the speed regulation convince in every regard. The machine is available in KKE1 and KKE2 designs. The KKE2 includes a prismatic guide with extraction socket in the scope of delivery. Our versatile tool range includes different VHM milling cutters and CBN or diamond grinding pencils. The VHM milling cutters are available for the processing of chamfer angles and radii. Ball bearings with Ø3, Ø4, Ø5 or Ø6mm are used for contour processing with the VHM milling cutters. Tapered contour chamfers are used in combination with guide fingers or stop rulers. A chamfer width of up to 3mm is possible in NE metals and steels and up to 2mm in stainless steel. Radii processing is feasible up to R3. We recommend an industrial vacuum with automatic switch-on for the KKE2 so that cleanliness at the workplace can be guaranteed.

The KKF4-SL, a universal chamfering and contour milling machine, has an ER collet chuck. Tools with a shaft diameter from Ø6-12 mm can be clamped. Our versatile tool range includes different VHM milling cutters and blade heads. The VHM milling cutters are available for the processing of chamfer angles and radii. Ball bearings with Ø6 or Ø8mm are used for contour processing with the VHM milling cutters. Tapered contour chamfers are used in combination with guide fingers or stop rulers. The use of cutter heads with cutting inserts and guide ball bearings starting at Ø10mm permit maximum efficiency. A guide prism with VHM shaft chamfering can be used for straight edges. The exact chamfer setting is performed through a micrometer screw. A chamfer width of up to 4mm at 45° is possible in steel. In NE metals, significantly larger chamfers are possible depending on the tool and angle. The KKF4-SL has speed regulation that is very useful for the processing of aluminum or stainless steel.

The small and compact chamfering machine is designed for chamfering small to medium-sized workpieces. The light aluminum casing, the wear-resistant and sanded work plate, the optional speed regulation and extraction sockets convince in every regard. The Speedy Contour is available in the type 270 and 320 designs, this refers to the able plate size. Both versions are available with and without speed regulation. For high-alloy materials, the speed range can be adjusted for speed-regulated machines from 10,000 to 30,000 rpm, through a technical change, to 2,800 to 7,400 rpm, and for machines without speed regulation from 20,000 rpm to 5,100 rpm. Thanks to the brushless motor the machine is perfect for continuous operation. Our versatile tool range includes different VHM milling cutters and CBN or diamond grinding pencils. The VHM milling cutters are available for the processing of chamfer angles and radii.

The ASO 313 is for the chamfering and rounding off of workpieces with straight edges. The edge break with R2 - R4 is only possible by replacing the turning plate. A secure and simple handling is possible through the prismatic guide and additional handle. This helps us achieve a particularly clean and vibration-free chamfer quality. The compact construction and the low weight offer wonderful ergonomics. The machine is equipped with a powerful and reliable pneumatic drive. The chamfer angle can be gradually set between 15 - 45°. Advantages: For 15 - 45° chamfers and for rounding edges Secure handling through prismatic guide and handle Reliable electric motor Insert milling cutter for efficient chamfering

The ASO 300 is used for deburring and rounding off edges on workpieces made of steel, stainless steel, aluminum and other materials. It is suitable for processing drill holes and openings starting with an internal diameter of 7.0 mm. The compact construction and the low weight offer wonderful ergonomics. The machine is equipped with a powerful and reliable pneumatic drive. The chamfer size can be set precisely through a scale. Advantages: For 45° chamfers and for rounding edges Bores starting at Ø = 7 mm can be processed Can be used for straight edged and contours Reliable compressed air motor Compact and light (500g) construction Insert milling cutter for efficient chamfering One-handed operation Safety lever valve