Metal sheet - Import export

With the Alumero lightweight elevation, you can increase the module inclination by 5 – 7° (depending on the arrangement of the module) with trapezoidal sheet metal roofing. With only a slight roof pitch, this can noticeably increase the yield and the self-cleaning effect of the modules. The increased installation results in larger row spacing. The lightweight trapezoidal sheet elevation is based on a stronger version of the proven Alumero trapezoidal sheet metal rail with a length of 400 mm.

With the short rail system from Alumero for trapezoidal sheet metal, module assembly is done quickly and safely. The short version with a length of only 100 mm is ideal for arranging the modules horizontally. By clamping on the long side of the frame, the best possible load capacity of the module is retained.

This flat rate for the proven Alumero substructure for pitched roofs allows you to calculate your offers quickly and easily. Please note that the individual static calculation must be made by us at the latest when you place your order.

The high-performance automatic circular saws of the HCS-E series are specialists for highest cutting performance and premium quality, which quickly pay for themselves in multi-shift operation. The basis of the extreme performance is the unique, extremely stable and solid construction with perfectly matched components and state-of-the-art drive technology. The machine has a sturdy and robust base frame on which the combined sawing unit and material feed unit are mounted. This structure combined with a very robust machine design ensures a smooth sawing process with excellent cutting results and a long service-life of the saw blade. And what is remarkable: This system concept covers a large range of all industrial requirements, providing the highest quality at an unbeatable priceperformance ratio.

To address the most stringent demands in terms of cutting output, high precision, automation and process reliability BEHRINGER HBM series high-performance automatic bandsawing machines offer an impressive package of benefits, guaranteed not only by their vibration-damping structure made of grey cast iron components and the saw frame with its centric flow of forces. The sensitive BEHRINGER feed control also helps protect the saw blade, ensuring even greater economy through a long tool service life. By using a servo feed system, a high cutting performance is achieved when sawing tool and stainless steels and materials such as Hastelloy or Inconel with difficult machining properties. A highly efficient chip brush system cleans the saw blade on both sides from any adhering sawing chips.

Laser cutting or laser fine cutting of metal, we can precisely process all metallic, non-toxic materials in material thicknesses from 0.2 to 2.0 mm. With our high-precision 1kW fiber laser (Nd: YAG with a wavelength of 1064nm) in combination with highly dynamic linear drives, we can produce your laser cuts in copper and brass. Due to our extremely small focus of 0.05mm, we usually create a cutting cag/ clearance of 0.07mm, so that the most delicate contours (especially inner contours) can be realized without mechanical stress, as the processing takes place without contact. This enables high-quality and precise prototypes and small series in contract manufacturing using cutting lasers. Accuracies of +/- 0.01mm, which are required in the sealing area for plastic overmolding for complete plugs or housings. Dimensions: sheet thicknesses from 0.2 to 2.0mm, max. sheet metal of max. 1,250mm x 1,250mm.

The Flowform® screw is a polygonal screw based on TAPTITE 2000®, which makes use of the technology known as "flowhole-forming" in manufacturing processes. Using this technology the Flowform® screw causes the sheet metal to heat, using a combination of axial force and relatively high screwdriver speed . Once the material has been penetrated the polygonal shape of the screw forms a calibrated metric female thread which can accept a metric screw in the event that a repair is required. After the torque-controlled assembly process the formed through-hole adjusts optimally to the contours of the screw. This gives the following advantages: Higher process reliability in the screw fastening with the option of a larger screwdriver shut-off window More flexibility when selecting the screwdriver, and more straightforward monitoring of the assembly process. In addition the Flowform® screw considerably reduces screw-in times.

Mechanical parts.

we process thin sheets, heavy plate, wear-resistant sheet and plate. aluminium sheets, stainless steel sheets, copper sheets, brass sheets and much more, with formates from 3000 to 8000 mm (118" to 315"), with thickness 1 mm – 180 mm (0,039" to 7") welded sheet metal structures, aluminium constructions, industrial profiles

This how each cut is made Sheet metal is available in a very wide range of materials and alloys. The criterion for machining is a given toughness and strength to make the metal sheets deformable. A part of sheet metal machining is separation by shearing, in which the sheets are divided by two shearing knives. For over 40 years, we have supplied shearing knives in lengths up to 4,190 mm in qualities and hardnesses specially matched to the purpose for the corresponding machines. By using peripheral grinding machines, we can comply with the tightest form and position tolerances, which is why so many machine manufacturers rely on the quality of our shearing knives.

Machinery parts.

SCHOCK offers complete metal assembly systems with integrated functional components such as soft-close mechanisms, adjustment mechanisms, and mounting systems. The SCHOCK High Cabinet Full Extension, measuring 600mm in length and designed for installation in wooden cabinets with a load capacity of up to 120 kg, is available as a ready-to-install assembly: Full extension, length 600 mm Load capacity of up to 120 kg Guided both at the bottom and top Mounting brackets with front adjustment Soft-closing self-retraction with a 50 mm movement in the lower and upper guides Set packaging – pre-assembled and includes installation instructions We are also happy to manufacture other assemblies upon request according to your specifications. Length: 600 mm Load capacity: up to 120 kg Comfort features: Soft-closing self-retraction

Versatile transfer system for metal sheet handling, designed as the main element in a series of presses which eventually combine with load/unload systems. The system features high positioning precision with heavy duty cycles and high dynamics, and is also available for very extended lengths. It manages cantilever loads to keep one side of the series free for operations. The system is driven by a belt with Ω transmission. The Z axes can be placed at different distances, according to the loads. LOAD CAPACITY ACCORDING TO DYNAMICS Reported data must be verified according to the application. Please get in touch with our technical department for more information.

The Combination Slitting & Cut-To-Length Lines are probably the most flexible coil processing lines within the field of cutting. By combining the cutting lengthwise and across, the coil material can be processed into a variety of blanks. So, if your production features a limited number of different coils as basic materials, while the variety of widths and lengths of the blanks is high, a Combination Slitting & Cut-To-Length Line will be the right choice. The system bases on the Cut-To-Length technology while offering the additional functionality of slitting. Since the slitting technology is home-made too, we can provide a fully integrated solution. An incisive experience so to speak. As a sizable advantage, storage space and material costs per ton are both significantly reduced, and with Combination Slitting & Cut-To-Length Lines even smallest batches can be delivered immediately.

The prongprotection tubular module optimally protects sensitive, round loads. It is extremely wearresistant, strong against slippage, and easy to exchange. The prongprotection tubularmodule is easily pushed onto the existing mandrel and affixed with the end cap. The individual sections can rotate freely to accommodate any movement of the load and reduce wear.

Make your forklift even more flexible with the a secutex prong protection coil. After you have secured everything for careful transport, back the lift prongs out of the secutex prongs protection coil and continue to use the forklift normally. Mounting various prongs can be omitted. The secutex prong protection coil is carried by both prongs. The secutex protective coating avoids material damage and prevents the coils from slipping.

secutex prongs are selected when products and good must be securely and carefully transported on a consistent basis. secutex impact protection is especially wear resistant, noise cancelling and dampening. It is approved for prolonged use. As part of this design, the fork prongs and fork shanks are permanently coated with secutex impact protection.

secutex prongs are selected when products and good must be securely and carefully transported on a consistent basis. The design offers optimal load and liftingdevice protection in situations with limited space. The secutex resistant coating is inseparably connected to the fork prongs and the perforated plate prevents the fork prongs from detaching. A crossbeam on the tip of the fork prong prevents the secutex coating from detaching.

The fork extension offers all the advantages of the secutex coating. Because it is welded, it is especially robust and sturdy as well as noise absorbent and slipresistant. It can be simply pushed onto the prongs and secured with a bolt and cotter pin without tools.

Fork extensions are the ideal solution where loads need to be transported that are longer than the fork prongs. Please note The extension must be supported by at least 60% of the existing fork prong. The carrying capacity of the fork extension is dependent on the particular fork. Please pay attention to the carrying capacity and centre of gravity of the forklift truck.

Standard design; open at bottom The SZGVO is an ideal extension that is very light. As with all forkprotection products, the SZGVO can be outfitted with a secutex buffer pad. The thickness and width of the fork extension are based on prong width, prong thickness and carrying capacity.

Double hooks are suitable for the presentation of goods in clear and blister packaging. The top bar and cross pin can carry scanning pockets, price labels or electronic price labelling as required. The snap lock is designed for perforated walls with euro holes. Goods carriers are our core competence and are available in many variants length, wire and material thickness, back wall system and surface can be selected almost freely.

Required protection according to StVZO What is required on public roads cannot be wrong in factory traffic! If the forklift is driven on public roads without load, then the use of a warning bar is prescribed according to StVZO. The secutex warning bar is attached onto the two prong tips and simply secured against the forklift’s shield with the permanently mounted lashing straps. The warning colour yellow and the black warning crosshatching make the bar very visible. And should something be bumped; the elastic secutex material distributes the impact over a wide area and thus avoids possible damage. Option with reflective warning foil and magnetic attachment

The design provides protection for the load and lifting device at very low retraction heights. The fixed coating is inseparable from the fork prongs. A crossbeam at the tip of the fork prong prevents the secutex coating from peeling.

If you need two Coil Reels to hold one coil, you need a Heavy-Duty Coil Feed Line above all. One that is designed extremely robust and knows to subdue even materials of highest bounce and largest cross-sections.To ensure this, we have taken no heed to cost savings but went by the maximum principle: 2 Coil Reels with high-performance arbors retain the coils from left and right. 2 x 2 hydraulic arms secure them from top and bottom – each with eight tons pressure force, each with hydraulically driven snubber roll. The loading is done with one central lifting gear built into a super-duty running frame for the V-nest. Hydraulic manipulators with pivoting and bending function support the threading of the material. On the receiving end, a Pre-Straightener with 200mm work rolls takes over, after hydraulic edge guides have ensured central entry. Now, if someone asks us our definition of “heavy-duty”: We find 36.000 kilogram coil weight and 2.

A perfect combination of space savings and dynamics: the GSW Compact Feed Lines Our Compact Feed Lines are an ideal answer to the challenge of a constraint floor and necessity to process thick materials. Marrying the processes of leveling and indexing into one Feeder-Straightener machine allows for a complete Feed Line with only two individual machines and thus greatly reduces the necessary length. Additionally, the decoupling of the coil mass from the indexing process – achieved through a short loop between Coil Reel and Feeder-Straightener – enables dynamic feeding despite the compact footprint. And, if cross-sections are especially big, the loop can be spared completely, creating yet more space. One more advantage, virtually a by-product out of their very nature, is the quicker set-up of our Compact Feed Lines. This elevates them to not only space- but also time-savers!

With Conventional Feed Lines, the focus lies on speed and material surface. That’s why Conventional Feed Lines are equipped with a Coil Reel for pull-off, a Straightener with variable frequency drive a coil loop and a Servo Roll Feed: the loop uncouples the more inert straightening process from the highly dynamic indexing process and thus allows for high line speeds and preservation of the material surface. Since productivity and capacity demands can vary significantly, we have created different control concepts: while small Feed Lines work with a simple pneumatic drag brake at the Coil Reel and an ultrasonic sensor to control the Straightener speed, the large Feed Lines get fully synchronized controls with motor-limited Coil Reels and a smart loop, creating a steady average speed of the whole line. This allows smooth pull-off of high coil weights while the loop remains very calm – in addition, the Servo Roll Feed can work with full dynamics, even at long indexing progressions.

Most Winding Lines process one single coil (single-layer winding). There are however also applications where multiple layers are wound: With this process, the rewinding Coil Reel (Rewinder for short) reverses horizontally and orderly puts one layer beside the other, creating one long coil. This will make sense when narrow slit coil materials of small weight and – depending on their thickness – usually short running lengths would require frequent changeovers. Here, a layer-wound coil provides much longer productive time. The “elongation” by the way is done by butt-welding the coil strip ends. We offer this complete technology – including our own end-joining equipment and an adapted servo layering axis for the Rewinder. For thick strips we build vertical straighteners to correct the frequently occurring camber defect.

When you deal with industrial surface treatment and your expertise is the cleaning, brushing, polishing or coating of strip steel, you most likely do not want to spend any worries about the run of the material. That’s where our Winding Lines keep your worries away – because they take care of a safe run! They work with high tension and special monitoring and deflectors to do this, with the result of a clean wound beginning to end. The machine design thus calls for especially high drive power and precision expansion systems; even something so simple as the machine base is designed special to cope with the forces… To control the precision of one layer to the next, we utilize external edge controls and servo-drive the Reels for adjustment. This way we meet the typical low tolerances in this industry – after all, the coil is the product!