Metal pipes & tubes - Import export

Novelis is the global leader in rolled aluminum products and aluminum beverage can recycling. Our technical competence and innovation have made us a development partner chosen by leading companies from the automotive, building, printing and packaging industries, among others. With its customer orientation and strong industrial performance, Novelis plays a crucial part in shaping products for the future. The aluminium content means that there is only slight thermal length variation, just like with metal tubes. In addition, the tubes become completely oxygen-impermeable, which is indispensable when connecting radiators, for example. Using state-of-art production facilities and experienced specialists, Novelis ensures top quality in the manufacture of its products – across the entire production process, from casting and processing the ingots via hot and cold rolling, to packaging.

Stable, flexible and economical. This series will win you over with its special stability and performance. Individual pieces and small series can be produced in an extremely economical manner with this machine concept. The use of highvalue components ensure the machine's durability.

Elbows and connections made of steel and stainless steel for oil, gasoline and air hose lines. The connections are pressed onto the assembled hose.

Super lightweight reusable dash aluminum fittings. Manufactured according to aviation standards, suitable for petrol, oil, methanol, water and air. The first choice when it comes to reliable and flexible hose lines.

Fewer steps to the finished workpiece With t project you can see all the variables of the bending process before you start the production. Adapted to the material and collisionfree, it makes it possible to plan and execute complex bending geometries. The virtual bending simulation determines exact bending timings and cutting lengths; it also tests tube geometries in advance for feasibility. Tube data and bending results are documented with accuracy and they can then be replicated 100% . All the most common interfaces are available for the import and export of data and connection to BDE or ERP over the network.

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

We offer a great variety of loading systems for all the machines, dependent on the material, tube diameter and tube length. Tubes that have already been formed and with added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. Step feeder, Conveyor feeder, Chain feeder, Swivel arm feeder, Loading tables, Bowl feeder, Alignment station

Clean, efficient, versatile. transfluid's knife cutting method is ideal for postbending cuts. Even with extreme geometries it is possible to have perpendicular cuts with sharp edges. In both cases both chips can easily be detected in the process. Extreme requirements are also not a problem, as up to two blades can be used. An internal mandrel can also optimise the process.

Created for precision. Our chipless orbital cutting machines make precise cutting results possible. Your tubes can then be directly processed further and for instance be formed straight afterwards. That saves time and money.

In form, double strength. For the optimum processing of your individual requirements we simply combine our transfluid forming techniques, as simple as that, in particular the axial forming and the rollforming. The additional clamping unit makes even extreme forming feasible in one work sequence. The cutting before the axial tube forming is also possible, as well as the rollforming of a preformed geometry. That saves you valuable time. A strong partnership axial forming and rollforming. Our t form combination machines is the perfect union of axial and rolling tube processing, with up to 6 axial forming steps, two rollforming stations, two powered tool holders for flange orientation and an additional clamping unit. The horizontal clamping system makes the processing of bent tube geometries possible.

Powerful and fast forming. The type UMR tube forming machine uses smart operating technology with many preset settings that can be retrieved automatically to achieve perfect mirrorlike surfaces. When producing flaring with 20°90° angles, with a clamping length of 1 x D, the machine achieves perfect sealing surfaces. Flaring up to 90° can be produced in a single cycle. Tools can be changed extremely quickly. With the appropriate tools the machine can also close tube ends.

All the options in one single machine forming, cutting, postbending cutting, threading. Our rotational technology increase the possibilities of forming on tubes with minimal expenditure on tools. All the drives are servoelectric by design and, if needed, CNCoperated. In our SRM typeforming machines, all the settings are preloaded, so there is no longer any need for costly adjustments. Different tool variants further expand the processing possibilities for chipless cutting or postbending cutting. The machines can produce internal and external profiles and can also roll in synchronicity thanks to a special tool head (inside/outside).

Accurate forming with fast tool change. Our type REB axial t form forming machines, with their compression power of up to 1,300 kN are particularly wellsuited to effortlessly master complex geometries. With up to 6 forming steps in combination with an additional clamping unit they will satisfy almost all requirements. The operation is simple and intuitive with a touch panel. The sequence control makes each separate movement of the respective forming step userfriendly and fully programmable individually. We offer the option to equip our systems with electric or hydraulicnumerical drives. These forming processes can be completed stepwise in transfer system to achieve very short cycle times. Simultaneous axis movements ensure fast production processes and an efficient and highly dynamic production.

Maximum bending freedom. The robotic bending technology combines the greatest versatility in manufacturing steps and simple handling. The robotic head is equipped with a clockwise and counterclockwise bending head, so that bending can happen in both direction once clamped. The eight synchronized and fully electric axes give maximum versatility when processing tubes. The bending process on tubes, including the processing at the ends and addon component can be done without any problems. The addon components can be positioned automatically, if needed. A radii/plane changer with up to 6 tools per bending system is integrated to give maximum flexibility..

We have developed these t bend machine solutions strong> for fast and efficient processing times. They are specifically tailored to the challenges of individual bends. Whether the system is manual or automated, they will deliver the best possible results. Highly efficient This manufacturing accelerator offers the profitable efficiency of our high performance bending machines for the manufacturing of hydraulics fittings together with Top Speed that is what the "AB" series stands for. For individual bends from 1xD to 1,500 mm bending radius for small and large radii, for demanding materials with thin walls, the high performance (HP) machine series guarantees the perfect bending result.

For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times.Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most extreme geometries on tubes. With our clockwise/counterclockwise bending machines – also available with push bending function – the most complex bends become reality with great accuracy.

The smart companion for many different sites a great variety of machine sizes are available, from 6 mm to 115 mm. This unmatched, tried and tested transfluid classic is a compelling option, thanks to its many benefits, its good price/performance ratio, its very simple, but effective technology and unique quality.

Caps and stampings we can deliver the most diverse materials. Size, type and form are in this case matched to the customer's wishes and are manufactured according to customer drawings. Sit down just contact us and we will help you in designing a suitable product for your needs. Tubes and tube sections By combining different materials, the applications are widely held. These range from the electrical insulation of components of chemical protection through to thermal protection elements and cables. Depending on customer requirements, our tubes and cores are already manufactured to the desired level and then shipped as cargo.

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan® Bend 30° with plain ends

The innovative SANHA installation system NiroTherm® combines high-quality NiroTherm® press fittings with a black sealing ring made from EPDM (=ethylene propylene diem rubber) and NiroTherm® stainless steel system tubes. The system is produced from the material 1.4301 (AISI 304). Due to the well-known corrosion resistance of stainless steel, NiroTherm® offers installers therefore a real alternative compared to conventional steels when it comes to closed systems in humid atmospheres such as screed. Since it needs considerably less isolation against humidity*, the installation is faster and labour costs accordingly lower. In addition to the system description, NiroTherm® system press fittings are marked on the outside with a red dot. * This does not affect thermal insulation necessitated by national energy efficiency laws. NiroTherm® system pipe, material no. 1.4301, reduced wall thickness, in 6 m lengths, for cooling, compressed air, heating and industrial applications

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan® pipe Bend 90° female/male

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan-ECO pipe 6 m rods

The installation system consists of high-quality NiroSan® Gas press fittings with yellow moulded sealing rings made of HNBR (hydrogenated nitrile butadiene rubber) and NiroSan® stainless steel system pipes according to EN 10312, DVGW-Arbeitsblatt GW 541 and EN 10312. All NiroSan® Gas press fittings are made of the material 1.4404 / AISI 316L (for moulded fittings) and 1.4408 (for threaded fittings and stainless steel precision castings). The material contains at a minimum of 2.3 % molybdenum and a lower carbon content than the conventional steel quality 316. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Gas press system is certified in accordance with and all important European certification bodies.

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan® Bend 90° F/M-thread

The piping system consists of high-grade NiroSan® press fittings with an EPDM (=ethylene propylene dien rubber) moulded sealing ring and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® press system and its components are certified in accordance with the rules and regulations of all important European certification bodies. NiroSan Bend 90° M-thread/nut

The premium installation system consists of high-grade NiroSan®-Industry press fittings with a red moulded sealing ring made from FKM (fluoro and perfluoro elastomers) for temperatures of up to 200 °C and NiroSan® stainless steel system pipes according to EN 10312. All NiroSan® Industry press fittings are made from the premium stainless steel type 1.4404 / AISI 316L (for pressing components) and 1.4408 (for precision cast threaded stainless steel components). The material 1.4404 contains at least 2.3 % molybdenum, yet less carbon than the conventional type 1.4401. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Industry press system and its components are certified in accordance with the rules and regulations of all important British and Continental certification bodies.

The installation system consists of high-quality NiroSan® Gas press fittings with yellow moulded sealing rings made of HNBR (hydrogenated nitrile butadiene rubber) and NiroSan® stainless steel system pipes according to EN 10312, DVGW-Arbeitsblatt GW 541 and EN 10312. All NiroSan® Gas press fittings are made of the material 1.4404 / AISI 316L (for moulded fittings) and 1.4408 (for threaded fittings and stainless steel precision castings). The material contains at a minimum of 2.3 % molybdenum and a lower carbon content than the conventional steel quality 316. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Gas press system is certified in accordance with and all important European certification bodies.

The installation system consists of high-quality NiroSan® Gas press fittings with yellow moulded sealing rings made of HNBR (hydrogenated nitrile butadiene rubber) and NiroSan® stainless steel system pipes according to EN 10312, DVGW-Arbeitsblatt GW 541 and EN 10312. All NiroSan® Gas press fittings are made of the material 1.4404 / AISI 316L (for moulded fittings) and 1.4408 (for threaded fittings and stainless steel precision castings). The material contains at a minimum of 2.3 % molybdenum and a lower carbon content than the conventional steel quality 316. Thereby these materials are not only of equal value but in addition, material 1.4404 / 316L stands out on account of its considerably higher corrosion resistance. The NiroSan® Gas press system is certified in accordance with and all important European certification bodies.