Metal industrial presses - Import export

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

from 630kN upt to 25.000 kN

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 8,000 - 30,000 kN ● Part size: medium to large ● Slide kinematics: servo (freely programmable) ● Applications: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes thanks to the use of torque motors that deliver high torque even at low speeds ● Maximum production flexibility through free programmability of slide movement, (forming) speed and stroke lenths ● Significantly more output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

Compact presses for a wide range of medium sized parts. Due to its drive-related slide kinematics, the MCL series is particularly suitable for drawn parts. Overview: ● Pressing capacity: 3,000 - 8,000 kN ● Component size: medium ● Slide kinematics: link ● Applications: stamping, drawing, forming Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.

The Scotch-Yoke drive of the DTL series has a modified link drive characteristic and reduces the slide speed during the forming phase. Thus the presses are not only suitable for cutting, punching and forming tasks, but also for drawing operations. The extra time that the material receives for plastic flow significantly increases the quality of the produced parts. The reduced impact speed of the slide extends the life of the press and the die. Overview: ● Press capacity: 6,000 - 30,000 kN ● Part size: large ● Slide kinematics: link ● Application: as a single press system either as progdie or transfer mode, as well as a press line Description and benefits: ● The outside located pressure points and a long 8-fold slide guiding system well compensate off-center loads, spare press and die and ensure a constant part quality. ● The automatic centralized lubrication system increases pro-ductivity and availability.

C-frame presses are flexible solutions for manual work as well as for automated production processes. The CS is the all-rounder among the C-frame presses, while the ECS is ideal for punching and cutting operations with a higher degree of automation. Overview: ● Press capacity: 350-3,000 kN ● Part size: small ● Slide kincematics: crank ● Application: cutting, stamping, bending, embossing Description and benefits: ● Compact design, no foundation work required, good accessibility for maintenance ● Solid, low-stress annealed press body in monobloc design with minimal frame deflection ● Durable, wear-resistant and very quiet hydraulic clutch ● Casting slide with vibration dampening properties (ECS series) ● 4-fold slide guiding for a high tilting rigidity ● Hydraulic overload protection ● Production time as of 12 weeks

Compact and modular presses for a wide range of medium sized parts. Flexible installation options as a single press in progressive or transfer mode or as fully automated press line. Overview: ● Pressing capacity: 3,000 - 10,000 kN ● Component size: medium ● Slide kinematics: crank ● Applications: stamping, cutting, forming, bending, embossing Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.

The PTS2 series is designed for prototype production, die set-up and modification work (including drawing, bending and punching tasks). The DSP series is especially suitable for die spotting. The mechanical micro inching system provides an accuracy of 0,05 mm. Overview: ● Press capacity: 300-20,000 kN ● Application: die testing tryout and production start-up

The eccentric drive of the DTE series is primarily suited for cutting, blanking, forming and embossing operations. Its characteristic sinusoidal slide motion curve makes it ideal for flat and semi-flat parts. The proven and continuously optimized technology ensures reliable production processes. Overview: ● Type: Eccentric presses ● Press capacity: 8,000 - 25,000 kN ● Part size: large ● Slide kinematics: crank / eccentric motion ● Application: as a single press system either as progdie or transfer mode, as well as a press line Features and benefits: ● High part quality due to rigid, FEM-optimized press design ● The outside located pressure points and a long 8-fold slide guiding system absorbe off-center loads, spare press and die and ensure a constant part quality ● Extensive range of optional equipment, such as die cushions, pneumatic ejectors or moving bolsters for a faster die change

Hydraulic presses are suitable for the high-precision forming of various parts, whereby the maximum press capacity is available in every position of the slide. In combination with their flexibility in terms of slide speed and dwell time, they are also particularly suitable for press hardening applications. Overview: ● Press capacity: 1,500 - 25,000 kN ● Part size: small, medium, large ● Application: for the production of drawn parts or as part of a press hardening line Description and benefits: ● Slide movement either pressure and / or travel-dependent ● Specially designed hydraulic system without shift shock during operation ● Motorized oil circulation with cooling or heating unit The models for press hardening are available in 8,000, 12,000 or 16,000 kN and come with a newly developed combination of servomotor and hydraulics that allows higher speeds in the closing and return movement of the slide.

SIMPAC presses with servo direct drive stand for highly dynamic forming processes and offer maximum flexibility in the production. In combination with a high stiffness value of press body and drive, they deliver consistently high part quality. Overview: ● Press capacity: 3,000 - 10,000 kN ● Part size: small to medium ● Slide kinematics: servo (freely programmable) ● Application: stamping, cutting, bending, embossing, drawing, integration of subsequent processes Features and benefits: ● Dynamic processes through the use of torque motors that provide high torque even at low speeds ● Maximum production flexibility due to freely programmable slide movement, slide velocity and stroke length ● Significantly higher output compared to conventionally driven presses due to reversing pendulum movement of the slide ● Very solid, FEM-calculated and low stress annealed press body

Economic and safe: Hydraulic bolt tensioning systems Single clamps or small clamps for opening and closing reactor pressure vessels or other primary circuit components As a specialist for the design, construction, supply and maintenance of highly automated bolt tensioning systems, we offer our customers demand-oriented solutions for opening and closing pressurized and boiling water reactors as well as other primary and secondary circuit components in nuclear power plants. Our range of services includes single and multiple bolt tensioning devices, bolt turning and handling systems, bolt and blind hole cleaning systems. Siempelkamp bolt tensioning machines reduce your operating sequences for opening and closing to less than 50 % compared to conventional methods

Pioneering partnerships: Networking in our industry Siempelkamp actively contributes to the development of the industrial use of composite components with funding projects, cooperations with universities and industry partners as well as memberships in associations. Current R&D topics are for example: the manufacture of large-area structural components for the aerospace industry the integral construction approach, which combines several functions in one componen the further development of thermoplast forming for the industrial process the production of hybrid components made of ber reinforced plastic and metal for the automotive industry Through our active cooperation in associations, we are shaping the future of composite production. As a part of the competence network CFK Valley e.V., we contribute with our experience to the construction of presses for the practical application of ber composite and other lightweight construction technologies in the aircraft and automotive industry.

A press for all processes Beside the pressing systems for industrial production, Siempelkamp manufactures laboratory press systems – both “try-out” presses for laboratoryscale tests with a starting pressing force of 150 t as well as presses for “fullscale testing”. The laboratory press systems are designed for maximum exibility. With it, all processes of composite production can be investigated. For example, it can be investigated whether press technology is an economic alternative for “autoclave” processes. All processes SMC with glass ber or carbon ber RTM PCM Organo-sheet consolidation Thermoplast forming Hybrid forming Integrated molding and joining of hybrid materials All control methods Force control with position monitoring Position control with force monitoring Each process step can be individually dened and programmed: All relevant process data are recorded and displayed.

The SMC presses from Siempelkamp are designed in such a way that they can also be used for the RTM process. Short cycle times Since the SMC process is predominantly used in the production of high quantities, apart from precision, a short cycle time plays a important role. And since the compound material is chemically reactive, the time window for achieving an optimum surface quality is also small. The advantages of the Siempelkamp presses: they apply the force extremely quickly to the product, because they close at a very high speed decelerating just before reaching the end position. Depending on the level of automation, the tool change is done automatically – just 120 seconds later the next part can be produced! No stress The precise positioning of the ram plate ensures that the tools are precisely aligned to each other during the complete press stroke – not just on the last millimeters. Under all operating conditions the tools remain parallel.

Fiber-reinforced composites are in demand in all high-end industries in which light weight and at the same time high durability under dynamic load ensure competitive advantages Efficient and reliable press technology for fibre composite plants Whether glass fibre reinforced plastic (GRP) or carbon fibre reinforced plastic (CFRP): The valuable material is mainly used in application fields where weight reduction, fuel consumption,anti-corrosion characteristics and other stress resistency feauters are in focus. The name Siempelkamp also stands for solid and precise technologies in these presses and handling systems as well as for high flexibility due to its suitability for all composite applications such as sheet molding compounds with glass or carbon fibers (SMC), prepreg compression molding with short, long or continuous fibers (PCM), resin transfer molding (RTM), and thermoplastic forming.

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. On this machine, you can even process thicker plate material, as the clearance height of the Z-axis is 200 mm. Versatile application possibilities: drilling, cutting or engraving in different materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.