Metal deep drawing - Import export

For our customers in the automotive and housing industry, we produce deep-drawn stainless steel pots with an integrated axle as a monobloc component. These are used in water pumps for electric vehicles. Our customer from the automotive industry needs pots with an integrated axle that holds a rotor. Up to now, the pot and axle have been joined in a centred manner by means of welding. The customer's wish was to produce a one-piece component to avoid welding. Deep drawing is the ideal technology for this. The size of the component required larger presses than were previously available. Therefore, we first developed tools as prototypes for larger presses on behalf of the customer. After practical tests at the customer's premises as well as at the end customer's, our client decided on a tool that was ideally suited for the production of the component in series.

Support sleeves for reinforcing plastic components. Made of stainless steel with customised design. The bushings can be produced not only round but also oval as a deep-drawn part.

Deep drawn cylindrical battery housings made of nickel plated steel Various standard sizes of cylindrical battery housings for edrive applications like 21700, 46800

We are experts in deep-drawn parts made of stainless steel, deep-drawn parts made of aluminium and other non-ferrous metals (including brass, copper and nickel silver). To produce your perfect component, we also have the option of using carbon steel, special nickel alloys (e.g. Inconel®), but also soft magnetic materials. Each material has specific properties that need to be taken into account in the forming process. We manufacture deep-drawn parts with a diameter of 2 to 80 mm and a length of up to 120 mm. We process material thicknesses from 0.05 to 2.50 mm. Pharmaceuticals and medical technology, industry, consumer and automotive: we are primarily active in these fast-growing sectors. We are not only specialists in deep drawing, but also know the industrial requirements and process chains. Depending on your requirements, we complement deep-drawing with numerous secondary finishing processes up to fully automated assembly systems.

You don't need deep-drawn individual parts, but complex assemblies already assembled? We are your experts for that! First we analyse your requirements for new potentials. Combined with innovative thinking and agile processes, we then design smart solutions with you to manufacture your desired assemblies. Depending on your requirements, we develop decoupled, partially or fully interlinked assembly processes using high-performance systems and state-of-the-art equipment. We reliably ensure your quality requirements with integrated and individual testing measures.

Pressteck is one of the world's leading specialists for deep-drawn individual parts on transfer presses and their processing into assemblies. In this non-cutting tension-pressure process, we produce hollow parts from a metal strip in several stages, which can be aluminium, stainless steel, copper or brass, among others. Compared to other processes, deep drawing has decisive advantages: Material consumption and production costs are lower, and at the same time the strength of the components is higher. We are highly innovative and optimise deep drawing technology beyond what is currently possible. We manufacture your individual component from coiled sheet metal and master demanding geometries and high degrees of forming.

Thermostatic valves - i.e. the temperature controls on the heating system - are found in just about every home. In the head of a thermostatic valve there is a metal bellows, a corrugated tube that expands according to the room air temperature. For these metal bellows, the manufacturer needed deep-drawn, very long and thin-walled sleeves. The challenge: the sleeves must be matched to the customer's downstream process under very tight tolerance specifications. Why? Because the sleeves cannot be further processed if the geometries vary. Absolute precision is therefore required. We can offer absolute precision. The customer commissioned us with the production of the sleeves. On the one hand, because we fulfil the special deep-drawing requirements. On the other hand, because we can offer an associated, targeted heat treatment for material stress relief in-house.

Our rubber-coated metal strips are used in numerous applications, such as engine and aggregate seals. In addition to NBR, we also coat metal strip with EPDM, NR, HNBR and FPM in thicknesses of 10 μm - 2 mm. The metal strips can also be coated with an anti-friction coating, which offers extremely high resistance to heat and special sliding ability. The resulting further processing quality enables them to be used wherever parts made of metal strip with sealing, sound-absorbing or vibration-damping properties are required. The very good bonding between elastomer and metal, combined with outstanding deep-drawing properties, shows the superiority of this coating. The metal strips can also be top-coated with decorative lacquers on both the metal and the rubber coated side (e.g. as a distinguishing feature in the company's own production for top and bottom sides).

Special parts In addition to our standard delivery program, we can also procure and deliver special / drawing parts for special applications. This applies to welding outlets, fittings as well as eyeglass blinds and drawing parts. Special know-how Together with our long-term partner companies, we have the necessary know-how to also manufacture unusual drawing parts.

Deep-drawn tubes from stainless steels (with a closed side or open) Deep-drawn tubes from non-ferrous metals as bronze, brass,... Seamless sleeves made with stamping processes Ultra thin-walled tubing in Beryllium copper or other special alloys Annealing services in vacuum furnaces Washing technologies for soap and oil The precision tubing is needed at Mera Bellows to manufacture seamless metal bellows.