Welding systems - Import export

Stainless steel system for cleanroom production with 400 W laser system Positioning the laser head using a 3-axis servo system Stainless steel lifting door with inspection window

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Package includes: — Orbital welding system — Display transport protection — Calibration certificate — USB stick Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

The EVO Industry 4.0 series is new to the market. Several systems, initially compact as the 200 A Autorange and now also modular in connection with the Tetrix inverters. The systems are small, lightweight and handy and offer a high-resolution colour display, multilingual intuitive user guidance due to a colour touch interface, or alternatively operation using a membrane keyboard, a stable operating system (without data loss during power outages and quickly ready for use again), full access through tablet with QR-code scanner, data transfer via USB, LAN and WLAN, fault analysis program, manufacturer support via remote maintenance, a mountable cooling unit as an option, and many other functions... Connection to Tetrix 200 or Tetrix 351. Compact and light with the external dimensions (L x W x H) 405 x 325 x 170 mm and weighing only 9.7 kg. Optional: — Water Cooling Unit COOL 50 or EVO COOL — EVO Remote Control — Gas Controller Box

Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

Our roller brush coil designed as welded package system will also pack the tiger in your tank! Why is it reasonable and advantageous to purchase a welded package system type 231? Each face width of a roller brush needed can be divided in a corresponding number of single, compact segments, called packages, that are not only loosley coiled spirals. What we produce are light and easy-to-handle packages with a constant high density which facilitates and accelerates the equipping of a brush core or shaft carried out by yourself.The welded package system is not only easy to mount but it also makes you independent of any transportation of the core to the supplier for refilling, packing, delivery times etc. and helps you out of emergency situations.For the core constructions the following materials are available: plastic-coated steel, steel, stainless steel (1.4301; 1.4571; 2.4879). The twin tape mounting is designed as a concave backing system where the coil widths (WB) ranges between...

Your expert in welding technics like MIG, MAG, WIG, resistance spot & stud welding, e-welding, welding robots For the returning serial welding tasks, 2 gantry welding robot system are available. With a machining length of up to 8 meters (26,2 ft), we can lealize complex customer requests thanks to 10 treatment axis performance. We are authorized to weld structural steelwork in accordance to EN1090

Highquality stainless steel hose joints from HJS to be welded into the exhaust system yourself. With this hose joint you get a highquality and longlasting decoupling of the exhaust pipes.

Piping and hoses, for example steel bottles, compressors, breathing devices, oxyacetylene gas and inert-gas arc welding devices and burners Fittings, flanges, valves, screwed connections, soldered and welded connections of pressure gas systems and lines Suitable for compressed air, refrigerant, acetylene, butane, natural gas, carbon dioxide, gaseous oxygen, propane, town gas, nitrogen, hydrogen and, ammonia Advantages and benefits Acts non-corrosive Allows direct visual inspection of the leakage point through bubble formation Tested by the DVGW in accordance with DIN EN 14291 Suitable for spraying overhead

Piping and hoses, for example steel bottles, compressors, breathing devices, oxyacetylene gas and inert-gas arc welding devices and burners Fittings, flanges, valves, screwed connections, soldered and welded connections of pressure gas systems and lines Suitable for compressed air, refrigerant, acetylene, butane, natural gas, carbon dioxide, gaseous oxygen, propane, town gas, nitrogen, hydrogen and, ammonia Advantages and benefits Acts non-corrosive Allows direct visual inspection of the leakage point through bubble formation Also available as spray version OKS 2801 Spray version tested by the DVGW in accordance with DIN EN 14291 Spray version suitable for spraying overhead

Labelling systems can be integrated, whether it is laser, needle or inkjet, to mark and identify the tubes. Other options that can be integrated are welding seam detection, length control or measurement of processed tubes. The corresponding sensor and camera technology can be implemented for the specific product. The following step can be carried out without any problems, whether it is cutting, punching, deburring of holes or seal testing with external systems. Smart data evaluation All the systems can be equipped with different control and IPC panels. Interfaces to data caption systems for consumption and operation make the digitalization and evaluation of the data. Marking system, Welding seam detection, Camera control system, Internal and external cleaning processes, Cleaning and suction, Hole punching, Deburring – chamfering

At our sites in Rothenburg/Saale, Hamm, Brandenburg and Nedri Industriedraht (Hamm), we manufacture iron and fabrication wire for the machine, plant and steel construction industry, shopfitting, displays, automotive, furniture industry, household goods, chains, blasting material, tool carriers, filter industry, fence construction, garden and landscape design, connecting elements, logistics, construction industry, electrical and cable industry, bent wire parts, household appliances and gastronomy, animal husbandry, welding technology, lightning protection systems, gabions, packaging industry.

Hotmelt Extruder OptiMel has developed an extruder system that is specially adapted to the conditions and parameters in electronics encapsulation. A special design uses the advantages of the extruder when melting the materials and implements the injection via an additional piston unit. This process avoids pressure peaks and combines the advantages of extruders with the requirements when processing sensitive electronic components. product [extrusion tools, extrusion tools, hotmelt application systems, extrusion tool, extrusion tool, plastic welding extruder, hotmelt adhesive, extruder systems, extruder system, extrusion machines, hotmelt, hotmelt adhesives, extruder construction, extruder pumps, extrusion machine]

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 40 S is a powerful and handy squaring device for mobile or stationary use with battery or mains drive. It has a large viewing window, a tool carrier for mounting the inserts, double-sided indexable inserts, and a feed with 0.1mm scale graduation. Alternatively, existing Orbitec facing tool bits can be used without tool carriers. The new inserts have a long service life and can process unalloyed, low-alloy and high-alloy steel quickly and reliably with high precision. Package includes exemplary for Planfix 40 S battery pack 230 V: — Tube clamping attachment — Drive — 2 Li-ion batteries — Battery charger — Tool set — Carrying case

Proper purging is absolutely essential to guarantee high-quality welding of high-alloyed, corrosion-resistant components. As part of this the Oxy EVO oxygen analyser can be connected to our orbital welding controllers for the purpose of inspecting and documenting the residual oxygen content and evaluated. — Extremely easy menu navigation — For inert gases and gases containing H2 (max. 10%) — Measuring cell made of zirconium oxide (maintenance-free) — 3.5" colour touch display — USB interface for exporting documentation — Digital and analogue interface and Bluetooth for communication with our orbital welding controllers and other PSPS — Activation and evaluation exclusively using the digital interface — User-definable threshold and alarm adjustment — Acoustic signal generator ... Package includes: — Oxygen analyser — Power cable — Hose set, 3 m, incl. filter and probe — Calibration certificate — Transport case

With tube-to-tubesheet weld heads, it is possible to achieve consistently high-quality, reproducible welding of tubes to tubesheets, with or without additional wire. The tubes to be welded can be flush with the tubesheet, offset, protruding or behind the tubesheet. The RBK 38 S and the RBK 60 S are our two new tube-to-tubesheet weld heads. The RBK 38 S is a small, handy water-cooled head for welding tubes to tubesheets up to an ID of 36.7 mm, without additional wire. Package includes: — Weld head — Water-cooled hose package, 6 m — Pull bar B — Gas hood ID 35 mm — 0° electrode holder — Transport case Optional: — Div. electrode holders for RBK 38 S — Div. gas hoods for RBK 38 S — Div. spring sleeves and pull bar sets for RBK 38 S

Mobile inverter power source for TIG manual or orbital welding with built-in cooling system and gas sensor. Can be used with all Orbitec controllers, particular in high-demand applications such as tube-to-tube-sheet. Technical Data: Output: DC Mains voltage: AC 3 x 400V Mains frequency: 50 / 60Hz Power rating: 15 kVA Generator output: 20.3 kVA Current range: 5A – 350A Welding current: — 60% TIG / MMA: 350A — 100% TIG / MMA: 300A Cooling efficiency: 1500W Water column: 35m / 5l / min. Tank capacity: 12l Weight: 131kg Dimensions (L x W x H): 1100 x 455 x 1000 mm Package includes: — Inverter — Power cable — 10l coolant

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters — Integrated day counter (assignment to isometries and weld joint numbers) ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Measuring devices are the first step to the perfect weld. Precise purging is essential for controlling weld quality, particularly when welding high-alloy, corrosion-resistant materials that are highly sensitive to oxygen in the welding process. Oxy Smart: — Battery powered device — For inert gases — For mixed gases with hydrogen (max. 10%) — Measuring cell made of zirconium oxide (maintenance free), long lifetime through intelligent software — Robust for use at site (protective frame out of rubber) — Dust- and moisture-proof, also for use around high humidity — Intuitive operator guidance through symbols — Coloured enlighten display — Battery indicator — Fault indication in case of error Package includes: — Oxygen analyser — Charging cable with various adapter plugs for worldwide use — Hose set, 1m, incl. filter and stainless steel probe — Calibration certificate — Plastic case with inlay

The PPA 2500 purge pressure analyser is used for setting an monitoring the ID purge pressure. It replaces the analogue Magnahelic devices traditionally used for applying the ID pressure balancing technique used for producing high-quality “controlled profile” welds on small diameter applications. The connection with the Tigtronic Orbital 4, Tigtronic Compact and EVO controllers enables documentation. Package includes: — Purge Pressure Analyser — Sampling Hose — 6mm T-fitting — Calibration certificate — Plastic box

Your business card: The Orbital-Workstation — Electrical supply integrated for auxiliary equipment: 5 x 230 V, 10 A (not suitable for the power sour ce!) — 2 swivel castors, Ø 160 mm, with full lock — 2 trestle castors, Ø 280 mm — Pull-out cylinder bracket with fixing chain above the cylinder’s centre of gravity — High-quality powder-coated finish — Sturdy stainless steel work top, tilted — Platform for oxygen analyser — Fixing for bench vice with ‘V’ block — Holder for open weld head — Holder for manual hose package — Storage space for inverter, cooling unit, etc.

Open weld heads are clamped on one side of the weld joint. During welding, the gas- or water-cooled torch with hose package rotates around the tube. Advantages of open weld heads: — Robust design — Extremely easy to use — Option of using additional wire — Stepless tube size range — Torch bracket has 90° tilting function Weld head \ Tube size range mm \ inch \ weight \ item number OSW 40 \ OD 8 - 40mm \ 0.394" - 1.575" \ 2kg \ 1.3.1001 OSW 80 \ OD 10 - 76.2mm \ 0.394" - 3.000" \ 3kg \ 1.3.1101 OSW 115 \ OD 20 - 114.3mm \ 0.787" - 4.500" \ 4.5kg \ 1.3.1201 OSW 170 \ OD 40 - 168.3mm \ 1.575" - 6.626" \ 6.5kg \ 1.3.1301 OSW 275 \ OD 88.9 - 273mm \ 3.500" - 10.748" \ 16kg \ 1.3.1401 \ rotor can be decoupled Package includes: — Weld head — Integrated start/stop button on the handle — Top jaw — OSW torch bracket (with roll scanning in the case of OSW 275) — Mechanical headway control Optional: Angular gearbox for OSW on request

Lightweight, compact inverter power source for TIG manual or orbital welding (automatic detection) in conjunction with all Orbitec controllers. Technical Data: Output: DC Mains voltage: AC 1 x 230V Mains frequency: 50 / 60Hz Power rating: 4.4kVA Generator output: 7.5kVA Current range: 5A – 200A Welding current: - 25% TIG / MMA: 200A — 60% TIG / MMA: 150A — 100% TIG / MMA: 120A Weight: 8.9kg Dimensions (L x W x H): 475 x 180 x 295mm Package includes: — Inverter — Power cable Optional: Cool 50 water cooling unit Inverter Tetrix 200 (auto-range) as an additional model (control range 5 - 200A \ 110 / 230V \ item number 1.2.0120): Same characteristics as Tetrix 200 inverter but an input voltage of 115VAC or 230VAC can be used. No switching required as the unit recognises the input voltage and adjusts automatically. Note: Maximum output of 150A when used with 115VAC.

Water cooling unit for use with the EVO 200 WP or LITE controller and Tetrix 200 in conjunction with water-cooled welding tools.ols. — Standalone or continuous operation possible — Temperature-regulated fan control — Water flow feedback through in-built flowmeter Package includes: — Water cooling unit — Inverter / cooling unit (permanently mounted) connection cable — Fasteners for EVO series — 4 l blueCool 10i-5 coolant

Gas-cooled weld head for applications with extreme narrow space requirements as e.g. in the semiconductor industry. Specially designed to weld micro-fittings. Unique construction, including specifically directed gas routing to improve gas coverage and material selection resulting in a high duty cycle even without water cooling. — Extreme narrow / compact design — Simple design allows easy to maintain — Weld Head compatible with control element (start/stop kit with status display) — Arc Machines Model 9-500 cassettes will fit too

Tube squaring machines are necessary to achieve burr-free and right-angled seam preparation for orbital welding. That‘s why Orbitec offers two machines, from the small handy Planfix 40 S to the large Planfix 115 S. The Planfix 115 S is a high-performance tube squaring and chamfering device with angle gear for mobile or stationary use with a mains drive. It has a large viewing window, a chip collector and a feed with 0.1mm scale graduation. Optionally, the device can be equipped with a tool carrier and a double-sided indexable insert holder or the well-known Orbitec L facing tool bits. Package includes exemplary for Planfix 115 S Power 230 V: — Tube clamping attachment — Drive — Tool set — Transport box

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Orbital tacking mode can be activated — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — The current and wire feed parameters can also be changed during welding — Graphic display of the welding progress ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges

Water cooling unit for application with Tetrix 200 inverter and Tigtronic Compact in conjunction with water-cooled welding tools. Technical Data: Input voltage: 230VAC Cooling system: F / IP 23 Weight: 16.5kg Dimensions (L x W x H): 610 x 298 x 330mm Tank capacity: approx. 4l Water column: 35m | 5l/min. Cooling capacity: 1000W (1l/min.) Package includes: - Water cooling unit - Connection cable inverter / water cooling unit - 5l coolant Also Cool 50 Water Cooling Unit, 115V | Item number: 1.1.0118 (Same characteristics as Cool 50 water cooling unit for input voltage of 115VAC)

A precise 90° saw cut is a basic requirement for orbital weld preparation. Robust saws for all wall thicknesses Powerful drive motor Uniform and easy feed control by means of handwheel Different chamfering blades mountable Right-angled saw cut 4, 5 or 6 clamping jaws made of stainless steel as well as reducing jaws Due to concentric clamping no deformation with thin-walled pipes Also for cutting off pipe bends Quick-release fastener for easy changing of saw blades Chip removal during cutting by means of integrated brush Convenient adjustment of plunge depth by means of feed wheel Technical Data: Size range in mm: OD 6 – 220mm Size range in inch: 0.236″ – 8.661″ Wall thickness: 1 – 8mm Electric drive: Single-phase AC motor Mains voltage (input): 200/220VAC (50/60Hz) Power: 1000W / 4.5A Protection class: II Speed control: 6-step control Weight: 47 - 77kg Package includes: Tube saw with electric drive One saw blade One bottle of saw blade lubricating oil

The 5th generation of our reliable, tried-and-tested standard controller. Can be connected to Tetrix 200 or Tetrix 351. — With special software only for RBK tube-to tubesheet weld heads — 5.7" display — Extremely simple multilingual user guidance thanks to programming support — Monitoring of gas and water cooling — Option of welding in up to SIX sectors, in continuous or step travel mode — Individual modification of the calculated program parameters, also using current percentage button — Graphic display of the welding progress — Real-time monitoring of the welding parameters ... Package includes: — Controller — Power cable — Controller / power source interface cable — USB stick — 2 pieces tungsten boxes — Pen with touch screen function and LED light Optional: — Cool 50 or EVO Cool cooling unit — AVC upgrade kit — Docutronic 2.2 software for documentation — Orbicontrol 3 remote control — Spare paper rolls, spare ribbon cartridges