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Multi-coil wave springs are made from flat-rolled spring wire that is coiled to a helical shape and the coils are at the same time given a sinus shaped wave form. The force-deflection relation is created by flattening out the wave form when the spring is compressed. The function is hence like a helically shaped leaf spring.
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Wave springs developed to order: We work closely with you in the development of our wave springs for the intended application. Where necessary, we are pleased to assist you with processes ranging from dimensioning to verification to production. With the help of our specialist expertise, we will find the right solution for you together. We produce both single-turn and multi-turn designs with wavy and straight surfaces.
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Dimensions Spring dimensioning according to customer request Material All spring materials Stainless steel Coating In-house phosphating Color code on the spring Additional coatings through external services Specialities Wave springs highly resistant against dynamic stress Wave springs highly resistant against static stress Minimal relaxation through heat treatment Automated setting- and force-inspection Customized dimensioning Axial installation space saving up to 50 % High spring rates with low tolerances
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Bent wire parts represent a separate part of our production range. Bent parts differ from springs such as extension springs, compression springs and wave springs in terms of how they are produced. This type of spring is not only processed with automated machinery, but also involves a considerable amount of special handling, which we perform using our range of state-of-the-art equipment. Precision production with our high-tech machinery: Our range of machinery with an in-house toolmaking workshop enables three-dimensional bent parts to be produced with a wide variety of forms and with specialised finishes applied to the ends. Our range of machining processes includes: Bevelling, embossing, thread cutting, thread rolling, turning and milling. For bent wire parts, both CNC bending and mould-based bending are possible as production solutions.We process wire thicknesses of 0.20 to 8.00mm.Tool-based: 0.50 to 8.00 mm. Coating of part surfaces: Oiling, Vibratory finishing, Galvanisation.
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The mechanical back-up design uses SPIROL® Disc Springs. Under normal circumstances, the hydraulic system holds a constant pressure on Disc Springs stacked in series. If pressure fails to be maintained, the stack of Disc Springs decompresses to actuate the braking mechanism. A compression spring or wave spring is not capable of providing the force required (in the space available) to actuate the brakes. The reliability of this safety system is dependent on the consistent performance of Disc Springs. In this critical application, the Disc Spring’s performance and level of predictability improves product quality and ensures overall safety. SPIROL® Disc Springs have a high capacity to consistently store releasable mechanical energy. Visit www.SPRIOL.com to learn more!
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Wave Washers are washers with a wave form and gives an axial force when the waves are flattened out during compression. The function is similar to wave springs, but wave washers have only one coil
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