Tooling - Import export

Modern manufacturing faclilities using the latest in design and production technology ensure consistent, high quality, long life products that are competitive priced.

XIMEA supports more than 30 of the most popular machine vision libraries, including Mathworks Matlab, MVTec HALCON, National Instruments LabVIEW, MicroManager, and OpenCV. The XIMEA CamTool is a cross-platform viewer application that is capable of setting most camera parameters, controlling various features, displaying the video stream, and saving snapshots and sequences. The feature set includes a histogram, line profile, LUT, averaging, flip/rotation, loop recording, shading correction, and more. For rapid prototyping, it is extendable with a scripting engine and custom plugins.

Milling and drilling combined in one machine - In tool and mold making, complex cubic workpieces can be machined precisely, powerfully, safely and from all four sides in just one clamping. The machining centers in the TFZ series cover all requirements in small, medium and large mold making. But TFZ machines are also used in mechanical engineering and the hydraulic industry. You can obtain suitable solutions for machining spindle housings, gear housings or hydraulic cylinders from the deep drilling specialist. Position tolerances in the range of +/-1/100 Angle tolerances +/- 0.02° Surface qualities for ELB drilling Rz 1.6 Cutting volume of 1,600 cm³/min Deep drilling using the ELB process also for diameters larger than 60 mm

Universally applicable in craft, industry, transportation, business, household and leisure time. ■Reliable arrangement and protected storage of sensitive precision tools and measuring instruments ■Fixation of components, devices and other items on conveyor belts, rotary tables and loading equipments ■Safe transportation of valuable goods ■Easy to cut in any size with scissors or a knife ■Tear-resistant and unbreakable, dirt and water-repellent, easy-care, resistant to deformation in hot and cold conditions Anti-slip mats for tools provide a clear view and order in tool boxes, on assembling dollies and deposit stations.

Right hand cutting solid reamers with extra long shanks. The front end of these reamers is ground to act as pilot. The cutting edges are precision ground with a gradually increasing relief angle to eliminate chattering and to permit easy and smooth chip formation. The reamers are provided with a hard chromium coating. The very hard chromium coating reduces friction, giving improved chip flow and reducing the tendency for built-up edges.

Right-hand cutting reamers with adjustable blades and with extra long cylindrical shank with square. Cutting edges with the unique Hunger special grinding (progressively increasing clearance angle) ensure a soft and smooth cut. A guide bush, which can be supplied in addition to each reamer size and which is pressed against the valve seat during reaming, facilitates handling and enables optimum accuracy. (see leaflet) The blades of the reamer are made of special steel, which is characterized by particularly good edge retention. In the "hard chrome" version, the blades are also hard chrome-plated. The hard chrome layer is characterized by high hardness and low coefficient of friction. Reamers of the "hard chrome" version are therefore particularly suitable for reaming materials with a high wear effect and materials that tend to stick and form built-up edges.

Right-hand cutting shell reamer with expanding blades. Due to the unique Hunger relief grinding operation the blades have a progressively increasing clearance angle giving a soft cutting action. The reamer fits on a tool bar and may be positioned along the tool bar at any desired position. The reamer is automatically locked in place on the tool bar by an expanding spring coupling as soon as the reamer blades are brought into engagement with the bore. Expanding tool bar guides and supporting fixtures for the tool bar are available to ensure excact alignment of the tool bar when reaming a series of aligned holes. The adjusting nut is marked with annular scale. One graduation of the scale corresponds to a change of the reamer diameter by 0,02 mm. The reamers are available with standard blades made of high quality special steel to ensure superior cutting performance. The reamers are also available with hard chromium coated blades.

Application The universal reamer for all types of holes, particularly for in-line reaming of two or more holes and for reaming very long holes. Description Right-hand cutting reamer with expanding blades. Interchangeable pilots with guide sleeves at the front as well as at the back of the reamer. The guide sleeves provide for exact alignment between the hole being reamed and the other mating holes. A special bayonet coupling with mating cones between each pilot and the reamer body ensures correct alignment. Due to the unique Hunger relief grinding operation the blades have a progressively increasing clearance angle giving a soft cutting action. The adjusting nut is marked with a annular scale. One graduation of the scale corresponds to a change of the reaming diameter by 0,02 mm. The reamers are available with standard blades made of high quality special steel to ensure superior cutting performance. The reamers are also available with hard chromium coated blades.

Application The versatile reamer for reaming longer holes and adjacent mating holes. Description Right-hand cutting reamer with expanding blades. Integral pilot with guide sleeves at the front end of the reamer. The guide sleeve provide for exact alignment between the hole being reamed and the other mating hole. Due to the unique Hunger relief grinding operation the blades have a progressively increasing clearance angle giving a soft cutting action. The adjusting nut is marked with a annular scale. One graduation of the scale corresponds to a change of the reaming diameter by 0,01 mm. The reamers are available with standard blades made of high quality special steel to ensure superior cutting performance. The reamers are also available with hard chromium coated blades. The hard chromium coating has superior hardness in combination with a low friction coefficient.

Application The reamer for reaming longer holes and adjacent holes to be reamed in line with each other. Description Right-hand cutting reamer with extra-long expanding blades. The blades are approximately 2/3 longer than the blades of reamer type D. Due to the unique Hunger relief grinding operation the blades have a progressively increasing clearance angle giving a soft cutting action. The reamers are available with standard blades made of high quality special steel to ensure superior cutting performance. The reamers are also available with hard chromium coated blades. The hard chromium coating has superior hardness in combination with a low friction coefficient. Thus reamers of the "hard chromium" series are particularly suitable for reaming abrasive materials and materials with a tendency to adhere to and to build-up the cutting edge.

Right-hand cutting reamer with expanding blades. Due to the unique Hunger relief grinding operation the blades have a progressively increasing clearance angle giving a soft cutting action. Starting with size D 12 the adjusting nut is marked with an annular scale. One graduation of the scale corresponds to a change of the reamer diameter by 0,01 mm. The reamers are available with standard blades made of high quality special steel to ensure superior cutting performance. The reamers are also available with hard chromium coated blades. The hard chromium coating has superior hardness in combination with a low friction coefficient. Thus reamers of the "hard chromium" series are particularly suitable for reaming abrasive materials and materials with a tendency to adhere to and to build-up the cutting edge.

Also stackable and connectable with the entire systainer® product range (except for MINI-systainer® T-Loc) With removable insert boxes (2 x small, 2 x medium, 1 x large) Flexible, custom placement Clear organisation for small components Our popular space saver - keep everything clearly organised and close at hand Height with handle*: 233 mm systainer® material: ABS Handle material: PA Cover material: PC * The exterior dimensions are measured without the feet: H + 7 mm with detachable insert-boxes (2 x small, 2 x medium, 1 x big) Outside dimensions H* 160 x W 396 x D 296 mm Height with handle*: 233 mm * The outside dimensions are measured without feet: H + 7 mm

Customized single parts also belong to our services. Based on customer specifications, we manufacture extremely precise and quickly deliverable single parts using various material grades of carbide and steel. This is how we ensure one hundred percent interchangeability following the specifications. We can also contribute to your efficient production run with our high-quality replacement parts.

Our development team works in cooperation with our project management department and engineering department by providing customized research and development. They take into account the fulfillment of the product requirements, as well as the perfect matching of the product to its subsequent manufacturing process. Through the early participation of our development team and the early implementation of their ideas during product development, our customers can save significantly.

The testing of a new design or process with maximized series-ready specifications – that is the job of our prototyping department. In close cooperation with our customers, we create a sample perfectly matched to the given framework. In addition to our own technologies, we can also integrate processes from our partners (e.g. electroplating or laser processing).

In stamping technology, many very different technologies can be integrated into the stamping process, such as assembling two or more parts, contact riveting, resistance and laser welding, laser marking of parts, or thread forming. Our high-precision tools, thereby, create a basis for production that is, over its lifetime, very high quality and economical. The stamping process is accompanied by a 100 % quality control of the functional design dimensions.

Our core technologies, precision stamping and hybrid technology, are complemented by our special processes (parts cleaning, tumbling, brushing, sand blasting, polishing, laser marking, tape-and-reel, and more). Here, it is all about know-how-intensive processes and work steps, which we specifically use to improve the quality of our products and to hold our promise of KRAMSKI quality in every way.

Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF

Driven tools form a further core area of EWS. More than 8,000 different tools are available at short notice. In addition to standard products like axial and angular heads, EWS offers swivel units, slot broaching tools, multiform tools and multi-spindle machines. There is just no limit. The tool clamping systems range from the classic collet chuck holder to Weldon and hydro extension to Capto, KM, ABS and HSK. The applications range from classic CNC lathes to highly complex turning milling centers. The rapid change system EWS-Varia has set a standard for a flexible modular system. With its safe handling and short change-over times, EWS-Varia ranks among the most successful systems in the market. This was impressively confirmed by the Innovation Award awarded by the German state of Baden-Württemberg in 2006. "Made in Germany" is of course guaranteed by EWS also for these tool systems.

Static tools form one of the EWS core areas. There is no other manufacturer in the world offering such a variety of products: More than 20,000 different tool holders are available for machine operators. Our portfolio includes VDI tool holders with shaft diameters of 16-80 as well as block tool holders of BMT55-BMT85 to machine-specific holders for MAZAK, Okuma or Mori Seiki, to name just a few. We also offer prism holders according to DIN 69881 (VDI3425 Bl.3) in all nominal sizes. Our standard portfolio includes Capto, HSK, KM and ABS adaptations in addition to the standard holders. Moreover, our scope of supply includes special holding fixtures made according to customer drawings or innovative solutions of the EWS engineers designed to master production engineering challenges. The tool holders are manufactured at our factory in Uhingen and rightly carry the label: Made in Germany! Boring bar holder BMT Capto C4 Double boring bar holder Capto Bar Gripper Infee

The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side

The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf

EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.

EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF

High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.

Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. 

 The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d

Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures