Test systems - Import export

We plan, build and deliver turnkey test systems for electronic and mechanical components. For example, these are test benches for quality assurance, validation and production departments of companies in various industries. Our services include e.g.: - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design - Risk assessment and CE - Commissioning, service, maintenance at home and abroad

We consider the future test strategy in the design phase and implement it in parallel with production. Among other things, during the development phase, we think ahead to consider the test contacts for the test fixture. An ICT test without test contacts is also possible. Our forethought helps to avoid the need for expensive corrections or additional production steps.

TOK Coupling System * Elements available in different torsional stiffnesses * Suited for highest speeds * Adaptation to DIN or SAE flanges or according to specification * Self-centering, backlash-free and maintenance-free * Optional reduction of the torsional stiffness through the use of two elements * Compensation of axial, radial and angular misalignments * Light-weight construction through the use of high-strength aluminium * Variable mounting lengths through telescopic intermediate shafts, freely pluggable * For use up to TKN depending on the application

The Poppe + Potthoff impulse test stands test the operating or fatigue strength of various metal and plastic components. The endurance test in our high-pressure test systems simulates the life-cycle under varying loads. The failure tests thus show the potential weaknesses of the components with respect to design and material. The pressure is optionally modulated as a sine wave, trapezoid curve or needle pulse. Our test stands are characterized by a special ergonomics and are designed by Poppe + Potthoff machine design. Due to our flexible modular design, our machines are very variable, so that the pressure and volume range is designed according to the customer’s requirements. Of course, our systems are UL or CE compliant as required. In addition, we offer you service and support directly on-site.

The WBT01 workshop battery test system is used to detect or localise leaks in vehicle drive batteries. The device is currently available in three versions: - for overpressure type WBT01-AF - for vacuum type WBT01-BF - combined for positive/negative pressure of type WBT01-ABF

Cover for a salt spray test facility The original plexiglass cover of this salt spray test system needed to be replaced by a new, much sturdier cover. This was designed and manufactured by TC on the basis of GRP profiles and GRP sheet material.

Adaptive Docking System for Engine TestingSelf-Centering – Minimised Rigging Times Advantages Salient features and advantages of the adaptive TOK DOCKING SYSTEM: ➜ There is no longer need for complex mechanics and manual intervention on the dynamometer side. A correctly positioned, solid support is sufficient ➜ Rigging with time-consuming assembly procedures takes place outside the test cell ➜ Rotational speeds of up to 6 000 -rpm are possible ➜ All the toothed shaft components of a system engage in any turning position while maintaining good balance ➜ Centering attachments are available as spare parts and easily changeable ➜ The docking system can be extended to multiple test cells

Greater efficiency with innovative technology From Point-Of-Care (POC) diagnostics to large-scale automated lab-testing systems, our lateral flow media help manage sample flow quickly and efficiently. Containing highly customizable capillary action and developed using industry-leading manufacturing techniques, our portfolio of sample pads, conjugate pads, absorbent pads and waste pads: Improve test sensitivity, specificity and speed – Porex can engineer custom geometries, material formulations, and capillary structures, to enhance the performance and functionality of your test platform. Function with a wide range of sample types – Providing quick wicking, absorption, controlled delivery and precise collection of various samples including blood, serum, urine and saliva. Enhance both visual and physical indications–Diverse raw material options combined with proprietary manufacturing techniques enhance the surface energy and recovery of analytes, reduce viscosity and minimize...

Greater efficiency with innovative technology From Point-Of-Care (POC) diagnostics to large-scale automated lab-testing systems, our lateral flow media help manage sample flow quickly and efficiently. Containing highly customizable capillary action and developed using industry-leading manufacturing techniques, our portfolio of sample pads, conjugate pads, absorbent pads and waste pads: Improve test sensitivity, specificity and speed – Porex can engineer custom geometries, material formulations, and capillary structures, to enhance the performance and functionality of your test platform. Function with a wide range of sample types – Providing quick wicking, absorption, controlled delivery and precise collection of various samples including blood, serum, urine and saliva. Enhance both visual and physical indications–Diverse raw material options combined with proprietary manufacturing techniques enhance the surface energy and recovery of analytes, reduce viscosity and minimize...

Greater efficiency with innovative technology From Point-Of-Care (POC) diagnostics to large-scale automated lab-testing systems, our lateral flow media help manage sample flow quickly and efficiently. Containing highly customizable capillary action and developed using industry-leading manufacturing techniques, our portfolio of sample pads, conjugate pads, absorbent pads and waste pads: Improve test sensitivity, specificity and speed – Porex can engineer custom geometries, material formulations, and capillary structures, to enhance the performance and functionality of your test platform. Function with a wide range of sample types – Providing quick wicking, absorption, controlled delivery and precise collection of various samples including blood, serum, urine and saliva. Enhance both visual and physical indications–Diverse raw material options combined with proprietary manufacturing techniques enhance the surface energy and recovery of analytes, reduce viscosity and minimize...

Greater efficiency with innovative technology From Point-Of-Care (POC) diagnostics to large-scale automated lab-testing systems, our lateral flow media help manage sample flow quickly and efficiently. Containing highly customizable capillary action and developed using industry-leading manufacturing techniques, our portfolio of sample pads, conjugate pads, absorbent pads and waste pads: Improve test sensitivity, specificity and speed – Porex can engineer custom geometries, material formulations, and capillary structures, to enhance the performance and functionality of your test platform. Function with a wide range of sample types – Providing quick wicking, absorption, controlled delivery and precise collection of various samples including blood, serum, urine and saliva. Enhance both visual and physical indications–Diverse raw material options combined with proprietary manufacturing techniques enhance the surface energy and recovery of analytes, reduce viscosity and minimize...

The range of functions has been limited deliberately to ensure operation is simple and self-explanatory. With its unique, large and clear digit height of 20 mm, the digital display can be installed easily in process control panels and control cabinets. Thanks to the large choice of measurement signals that can be indicated, the display is ideal for use in a huge range of industry-based applications. As a simple and compact digital display, it can also be used as a multi-channel solution in laboratory or test systems, where several different measurements may need to be taken and displayed simultaneously. Specific characteristics: — Less expensive digital display — For force, pressure or torque measurements using gauge sensors — Two limit alarms optionally available — Extremely easy-to-read display with 20 mm digit height — Display range -1999 to + 9999 — TARE function — Scaling possible using teach-in procedure or by entering sensor data directly

The Sensistor ILS500 is a fully integrated leak testing system that controls tooling, tracer gas handling, test sequencing and leak testing — all behind an easy to use color touch screen display. The compact instrument helps you get a fast start for your leak testing by guiding you through the setting of parameters. It controls the gas handling so that you have gas at the right time, the right place and at the right pressure. It makes a gross leak test before spending any tracer gas unnecessarily and also assures that the used tracer gas is evacuated after the test. The tooling in your fixture is controlled by the ILS500, and the complete system is able to execute orders from a PLC or other type of computer. With the dual probe possibility, you are even able to first leak test an object with the automatic probe and immediately thereafter do leak locating with the hand probe. The Sensistor ILS500 is the perfect system for solutions ranging from manual sniffing to being a key...

Greater efficiency with innovative technology From Point-Of-Care (POC) diagnostics to large-scale automated lab-testing systems, our lateral flow media help manage sample flow quickly and efficiently. Containing highly customizable capillary action and developed using industry-leading manufacturing techniques, our portfolio of sample pads, conjugate pads, absorbent pads and waste pads: Improve test sensitivity, specificity and speed – Porex can engineer custom geometries, material formulations, and capillary structures, to enhance the performance and functionality of your test platform. Function with a wide range of sample types – Providing quick wicking, absorption, controlled delivery and precise collection of various samples including blood, serum, urine and saliva. Enhance both visual and physical indications–Diverse raw material options combined with proprietary manufacturing techniques enhance the surface energy and recovery of analytes, reduce viscosity and minimize...

SYSTEM SOLUTIONS FOR GAS STORAGE With the Lipp gas holder Lipp offers a tried and tested system solution which is complete in itself, for unpressurised storage of biogas, sewage gas and landfill gas. This solution is chiefly used for municipal waste water treatment plants and landfills. Due to its design, as well as high functional and operational safety, it also ensures low maintenance costs over a very long service life. This is mainly because the sensitive gas holder is protected against UV radiation and other environmental influences by a steel container manufactured with the Lipp dual seam system. Furthermore, this construction method allows an exact leak test and highly accurate metrological monitoring of the gas fill level. Both aspects are essential for safe and efficient plant operation. With certification according to § 19 WHG for Lipp GmbH and DVGW approval of the gas storage tank, further conditions are met for use in municipal waste water treatment plants.

Improve lighting performance with reflective media For instrumentation and testing systems, our POREX Virtek™ sintered PTFE sheets and molded 3-D parts offer multi-directional light, ideal for machine vision systems and integrating spheres where uniformly lighting surfaces of different geometries is a must. Constructed with outstanding reflectance, POREX Virtek™ PTFE: Minimizes glare, with its 100% Lambertian reflection of light. Supports itself when handled - Does not require a backing or support scrim for handling. Supports versatile assembly options – Heat staking or vibrational welding can be used to secure the POREX Virtek™ PTFE to the lighting or housing structure.

Universal test tube rack with retention system. Allows all test tubes to be emptied simultaneously. Suitable for test tubes in most standard diameters. Alphanumerically marked positions for specific identification of samples. Test tube rack with 24 storing positions without retention system.

The 8661 precision torque sensor is the ideal choice for reliable measurement of static and dynamic clockwise and counter-clockwise torques. Thanks to its high measurement quality and low linearity error, the sensor is equally at home in quality control or research & development. Designed for non-contact operation and zero-maintenance, the 8661 is also ideally suited to the production environment, whether on shift-based production lines, test benches or end-of-line test systems. The 8661 torque sensor is the specialist device for constant torque measurements during continuous operation and for test-bench measurements of holding, friction, break-away or tightening torques. An optional built-in incremental encoder disk with up to 2000 increments makes the sensor the perfect alternative where space or budget rule out an additional angle or speed sensor. For mobile use and for instant digital access to measurement data, the 8661 torque sensor is also available with a USB interface.

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

We develop fully automatic test systems for inclination sensors and inertial sensors (MEMS, tilt sensors) according to customer requirements. With these systems, combined temperature and motion simulation is possible. We set quality standards with rate tables from Acutronic, for example. With the help of multi-axis rate tables, we can precisely position DUTs in end-of-line (EoL) test operations or for development purposes and calibrate and test them under temperatures of e.g. -40°C and up to 120°C. Merecs Engineering can also connect the test system to our customer's IT infrastructure, set up databases and automatic data analysis using Mircosoft PowerBI, so that important key figures such as First Pass Yield (FPY), process capability, system availability, statistics and trends are continuously updated and displayed on online dashboards. For example, more than 100 DUTs are possible per test run.

We develop electrical test systems based on NI-PXI or NI-cRIO that can take on real-time capable measurement and control tasks. In addition, we can provide the FPGAs that can be used on the NI systems and the real-time operating system with software individually tailored to customer requirements.

We design and manufacture individual test systems for the pressure testing of valves and pumps. Merecs Engineering has a competent network of partners for this purpose. Within this framework, we carry out the risk assessment, design, manufacturing, installation and commissioning. In addition, we connect the systems to the individual IT infrastructures (databases, ERP systems, MS PowerBI) of our customers.

Development and construction of test systems for environmental simulation, i.e. climate and temperature tests as well as corrosion tests (e.g. MEMS testing and automotive durability tests on tilt sensors, inclination sensors, inertial sensors, inclination sensors, automotive parts and many more). - Adjustable humidity - Typical temperature ranges are -72 to + 120°C - Parallel testing and calibration of more than 100 DUTs simultaneously per test run - Various interfaces to the DUTs can be switched like CAN, LIN, Flexray etc. - Database connection and automated data analysis using Microsoft PowerBi can be added.

High-Pressure Cleaning, Load Change Systems and Pressure Test Systems If your application requires forced lubrication and an oil cooler may be required, the powerful K9000-3G three-plunger high-pressure pump is an alternative to the smaller K8000-3G three-plunger high-pressure pump. Like the compact K8000 model, this 90 kW high-pressure pump is suitable for smaller industrial applications such as industrial cleaning, jetting or process engineering. SPECIAL FEATURES - Capacities at 100% volumetric efficiency and 20°C ambient temperature - Minimum inlet pressures depending on fluid - Speed range 10-100% depending on rod force - Forced lubrication gearbox (> 75 kW with oil cooler) - Standard gear ratios i = 2.75 - 3.22 - 3.68 - Also available to API 674 - Special fluids such as seawater, glycol, methanol, oils, etc. on request - Vertical operation possible

1800 Nm max. on 1 3/8“ shaft according to ISO 500-3:2014 Type 1 On request also available: 1800 Nm max. on 1 3/8“ shaft according to ISO 500-3:2014 Type 2 2500 Nm max. on 1 3/4“ shafts according to ISO 500-3:2014 Type 3 contactless signal transmission built-in measuring amplifier rotation angle measurement (optional) extended EMC strength adjustable output level of rpm and angle signal (5V-24V) Frequency output 10kHz ±5kHz large input voltage range (10-28,8V) strain gauge technology robust design for use in field applications IP67 easy installation accurate results (0.2% accuracy) The torque sensor DRVZ provides a precise measurement of torque and angle of rotation when testing systems that are driven by PTO shafts, such as a tractor gearbox.

Test systems and inspection systems form an integral part of most of the automated solutions we employ. Each assembly process is usually followed by an inspection process so that the highest quality requirements can be satisfied. Both laboratory as well as stand alone or inline series inspection systems (EOL) have already been widely implemented by ruhlamat. Inspection results (product/process data) are documented in individual or customer-specific databases (traceability). Seamless traceability of product and process data Inline process control and monitoring Efficiency through timely trend control 100% inspection

The BT110-4 bending tester is dedicated to test the durability of all kind of ID-1 cards and their resistance to dynamic bending stress. This well-proven card bending test system is used for quality assurance in card production and in laboratories, to verify that the cards meet the relevant standards and specifications. TT100-3 - Torsion Test System The TT100-3 torsion tester is dedicated to test the durability of all kind of ID-1 cards and their resistance to dynamic torsional stress. The affordably priced TT100-3 torsion test system is perfect for quality assurance in card production and for card testing in laboratories. BT110-4 - Bending Test System BT110-4 - Bending Test System The BT110-4 bending tester is dedicated to test the durability of all kind of ID-1 cards and their resistance to dynamic bending stress. This well-proven card bending test system is used for quality assurance in card production and in laboratories, to verify that the cards meet the relevant...

Issuing authorities and passport manufacturers rely on our proven BT310-3 bending test system to test the durability of e-passports and ID-3 inlays as well as their resistance to dynamic bending stress. Our reliable bending tester is used for quality assurance in passport production and in test laboratories to check that passports and e-passports meet the relevant standards and specifications. TT300-3 - Torsion Test System Make sure your e-passports fulfil the requirements for global interoperability. The TT300-3 torsion tester is a specially designed system to test the durability of e-passports and ID-3 inlays as well as their resistance to dynamic torsional stress. Our proven torsion test system is used for quality assurance in passport production and in test laboratories to verify the conformity and functionality of passports and e-passports. BT310-3 - Bending Test System BT310-3 - Bending Test System Issuing authorities and passport manufacturers rely on our proven...