Test stands - Import export

With the dual chamber PPM leak test stand, Poppe + Potthoff Maschinenbau offers a powerful system for testing sensors in medical device industry. The test stand can be implemented in R&D processes, but also during production as an end of line test. With pressures of up to 50 bars this equipment offers a large spectrum of testing opportunities in the medical area. Some Global Test Standards include: ISO 14644 ASTM G122-96 ASTM D6361 SAE AMS 0302 The PPM leak test stand is able to be programed to the customers requirement. The powerful in house built software enables exact design of pressure curves, such as holding times and exact pressure increase over time. It is an ideal solution for any sorts of plastic components. This exemplarily displayed test bench can utilize air or nitrogen as a test medium. Please get in touch about any other test mediums. In addition the PPM test benches can perform tests of multiple test units at a time.

Based on our decades of Knowhow we offer you test stands on the drive engineering sector, which are able to measure and generate the following technical paramete Component testings Leakage testing for all pressure and temperature ranges and all media Our test stands are able to generate, collect and analyse all appearing physical parameters. We set up the necessary programs on state-of-the-art computer systems. The display and control parameters of the test stands are visualized on touchscreens. The whole construction is optimally matched to your requirements.

We develop and build test stands for pumps and can refer to several references in this field. In addition, we build press-off facilities and design them individually, including suitable risk assessment. Our process visualisation is suitable for customer presentations of the running pumps directly at the pump test stand. In addition, Merecs Engineering provides the connection to the IT infrastructure of our customers (ERP systems or databases). - Planning, calculations and construction - Coordination of suppliers - LabVIEW software development - NI-Real-Time & FPGA for high-speed evaluation of speed and acceleration measurement values - Vibration analysis via FFT (updated live) - LabVIEW, NI-cRIO and Siemens S7-1500 PLC in combination possible - Database connection - On-site assembly and IB

The Poppe + Potthoff impulse test stands test the operating or fatigue strength of various metal and plastic components. The endurance test in our high-pressure test systems simulates the life-cycle under varying loads. The failure tests thus show the potential weaknesses of the components with respect to design and material. The pressure is optionally modulated as a sine wave, trapezoid curve or needle pulse. Our test stands are characterized by a special ergonomics and are designed by Poppe + Potthoff machine design. Due to our flexible modular design, our machines are very variable, so that the pressure and volume range is designed according to the customer’s requirements. Of course, our systems are UL or CE compliant as required. In addition, we offer you service and support directly on-site.

In order to ensure that castings, valves, pumps, hoses and other components or groups have been manufactured free of leakage, they are tested in non-destructive leakage tests. Oxygen, air, nitrogen or sulfur hexafluoride (SF6) can be used as the test medium.

In order to prove the quality of the fluid-carrying parts, all hoses, pipes, pressure vessels and other components are put under pressure until they burst. The process is precisely measured and documented in order to optimally design the components for specific applications.

The system is a self-sufficient unit and is made of a solid welded frame, contains media preparation, a hydraulic unit, and electrical engineering. The pressure test bench has a secure test chamber for burst pressure and hydrostatic pressure tests and, optionally, a climatic chamber for pressure tests with environmental simulation. Depending on the option selected, pressure change tests up to 2,000 bar and 10 Hz can be generated. With the test circuit for hydrostatic and burst pressure tests, pressure ramps up to 3,000 bar can be generated. It is operated on a support arm PC. For pressure tests according to EG79 / EU406 – Section 4.2 Pressure booster for additional supply Displacement volume max. 15cm³ Frequency up to 10Hz Pressure Load Changes as sine & trapezoidal curve (depending on the expansion volume) Impulse intensifier for small volumes up to 2,000bar Safety test chamber with automatic door Media treatment with dirt and clean tank

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

We design and manufacture individual test systems for the pressure testing of valves and pumps. Merecs Engineering has a competent network of partners for this purpose. Within this framework, we carry out the risk assessment, design, manufacturing, installation and commissioning. In addition, we connect the systems to the individual IT infrastructures (databases, ERP systems, MS PowerBI) of our customers.

Test Tube, Screw Cap, 16/57 mm, Round Bottom, Standing Rim

Test Tube, Screw Cap, 20/76 mm, Round Bottom, Standing Rim

EOL test stand for e-charging columns and their power electronics for the simulation of different electrical loads and mains fluctuations. The test stand has automatic contacting and achieves high test throughputs in end-of-line operation. Different variants of the power electronics of electric charging columns can be tested. On the software side, Merecs Engineering relies on NI-LabVIEW and NI-TestStand.

In addition to our area of ​​UP special machines, we offer you further design and engineering services:UP-SondermaschinenHydrostatic bearings.UP manufacturing processes.Optical operation.Measuring and test stands

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Placement tests, checking the electrical and software functionality, launch tests – depending on your individual requirements and your component, we will develop a test strategy and tune the tests to fit with each other. Our comprehensive test development methodology accelerates processes running all the way to the delivery of your product and reduced testing costs.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. Test contacts on the circuit board, produced for just this purpose, are contacted by fine, spring-loaded test pins. Depending on the series size, the in-circuit test can take place manually or in an automated fashion. In combination with other test processes, including tests without test contacts, over 90 percent of all errors can be detected.

An experienced, in-house team of test and analysis specialists stands for the peak of quality – product-specific and exactly as you, the customer, desire it. To ensure quality in serial manufacture early on and guarantee a frictionless start of production, test equipment is incorporated into manufacturing processes and automated production lines. When planning tests, we work to your test specifications or develop a cost-optimised, efficient concept. In our tests, we simulate real usage conditions. In this way, we make sure that devices, systems or components will function correctly. Quality management at PRUFREX also includes developing efficient testing strategies.

With our modern CNC-controlled machinery and superbly trained staff, we manufacture accurately machined jigs that optimally enhance our customers' processes. SCHMIDT Zerspanungstechnik is highly specialised in its field and sees itself as dialogue and development partner of industry in the jig making sector: Our service begins with advising on the right solution and covers everything from development of the jigs themselves to the on-time assembly and installation of the new component. We're renowned for the quality of our products: We design and develop jigs for customers from all different branches of industry, which must fulfil very specific functions when later put into service. SCHMIDT Zerspanungstechnik operates using efficient and well-controlled processes with a high degree of vertical integration; something that is of great benefit when it comes to jig construction too. This makes us a sought-after system partner in many industrial sectors.

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