System development - Import export

We develop and manufacture blower components such as fans, motors, duct guides, electronics and housings and, if desired, integrate them into assemblies and devices. In addition, we develop entire blowers as well as the required equipment. Furthermore, we are your contact for fan optimisation with regard to improved volume flow, more efficient volume pressure and noise reduction.

Kendrion Kuhnke Automation relies on CODESYS as a software platform for a wide variety of applications in the automation industry. For all Kuhnke platforms, this software is available as release CODESYS V3. The IEC 61131-3 programming system offers IEC 61131-3 editors (FBD, LD, IL, ST, SFC), comprehensive debugging and online functions to optimise the application code, as well as fieldbus configurators and editors to generate visualisations. Single and multi-axis motion control all the way to the writing of curves can be projected within the well-known IEC 61131-3 development platform together with all related logic applications. Summing it up it can be said that the tool offers the user an integrated solution to support him in his everyday work and is tailored to offer real-life support to accomplish his tasks. ; EC 61131-3 programming tool for industrial control and automation technology; Integrated visualisation editor; Numerous security features (source code, communication, ...)

In the fluid dynamics laboratory of our Wasserburg competence centre, we design new fan wheels and turbines and optimise existing systems for performance, energy efficiency and noise emissions. We also develop complete systems of wheels with power units. Our range of tests includes suction operation, pressure operation and also unpressurised measurements. Revolutions up to 40,000 r/min and diameters of up to 250mm are possible. In our prototype department, we are able to simulate or modify the environmental circumstances of the fan wheels or turbines, thus achieving optimal operational conditions. Furthermore, we carry out mould-flow analysis, use ANSYS from external partners for the flow simulation and establish the fault probability and fault effect with FPFEs. New: Development of blower systems and optimization of ventilation systems.

We plan, build and deliver turnkey test systems for electronic and mechanical components. For example, these are test benches for quality assurance, validation and production departments of companies in various industries. Our services include e.g.: - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design - Risk assessment and CE - Commissioning, service, maintenance at home and abroad

For many applications such as machine tools, medical devices, vacuum and measuring equipment, as well as complex bearing systems, GMN develops and offers special ball bearings which meet our customers’ specified requirements.

We are experienced in test system development for leakage testing, life time testing and end-of-line test stands in the field of gas & hydrogen technology. We also have a network of suppliers and partners who provide key components for leakage measurement, piping, sealing and instrumentation. As a general contractor and integrator, Merecs Engineering can individually design, assemble and commission the test system at our customers' sites.

With the Saphir-System we develop industry- and user-specific custom systems. This flexible machine concept is capable to provide the tailored solution to the most demanding application. The system is designed and built to DIN ISO 9001 and ready to use. It consists a sound proof enclosure, index table and all features per request like IO/NIO check or the possibility to perform different welding processes sequentially.

In some countries, cement is widely delivered by railway. The cement carried in wagons can be transferred to the cement silos with special pneumatic cement feeding system developed by ELKON. ELKON Cement Delivery System from Railway consists of wagon feeding hopper, intermediary feeding screw, material holding tank, pressure tank, compressor and control panel. The system which has a cement feeding capacity of 50 tons / hour can also be used to feed a large number of cement silos.

MACK current collector trolleys are used in moving current consumers, such as cranes, suspended rail systems, or high rack vehicle systems. What are you considering? Where can we offer you support in system development? Our current collector trolleys, complete with carbon brushes and fittings, are guided by sliding plates or castors with bearings in contact-protected linear conductor lines. Our customers around the world include leading system suppliers who order customer-tailored current collector trolleys from MACK, ready to install from a single source. Of course, we can also produce any special type that you require, for example fast-running versions or double-current collector trolleys.

The new Kuhnke Vico 04 series is a powerful display unit with an industrial design and enables modern operating concepts. The installed CODESYS PLC software package offers the possibility to use control functions in addition to visualisation. The visualisation is developed together with the PLC application in the free CODESYS Development System. The device communicates with the external fieldbus components via EtherCAT, OPC UA and Modbus. The Kuhnke Vico 04 series is based on a powerful ARM Cortex-A8 processor combined with a resistive touch display. All components are robust and have long-term availability.

The new Kuhnke Vico 04 series is a powerful display unit with an industrial design and enables modern operating concepts. The installed CODESYS PLC software package offers the possibility to use control functions in addition to visualisation. The visualisation is developed together with the PLC application in the free CODESYS Development System. The device communicates with the external fieldbus components via EtherCAT, OPC UA and Modbus. The Kuhnke Vico 04 series is based on a powerful ARM Cortex-A8 processor combined with a resistive touch display. All components are robust and have long-term availability.

The Kuhnke Vico 04 series is a powerful indicator with an industrial design for the realisation of modern operating concepts. The installed CODESYS HMI software package offers the possibility to visualise data from one or more CDESYS controllers on a remote Kuhnke Vico 04. The visualisation is developed either independently or together with the PLC application in the free CODESYS Development System. The Kuhnke Vico 04 series is based on a powerful ARM Cortex-A8 processor combined with a resistive touch display. All components are robust and have long-term availability.

The Kuhnke Vico 04 series is a powerful indicator with an industrial design for the realisation of modern operating concepts. The installed CODESYS HMI software package offers the possibility to visualise data from one or more CDESYS controllers on a remote Kuhnke Vico 04. The visualisation is developed either independently or together with the PLC application in the free CODESYS Development System. The Kuhnke Vico 04 series is based on a powerful ARM Cortex-A8 processor combined with a resistive touch display. All components are robust and have long-term availability.

The Kuhnke Vico 04 series is a powerful indicator with an industrial design for the realisation of modern operating concepts. The installed software package CODESYS HMI makes it possible to visualize data from one or several CDESYS controllers on a remote Kuhnke Vico 04. The visualization is developed either independently or together with the PLC application in the free CODESYS Development System. The Kuhnke Vico 04 series is based on a powerful ARM Cortex-A8 processor combined with a resistive touch display. All components are robust and long-term available.

The new Vico MT series is a powerful display unit with multi-touch technology in an industrial-grade unit design. The installed CODESYS HMI software package makes it possible to visualise data from any CODESYS controller(s) on the remote Vico MT. The visualisation is developed either independently or together with the PLC application in the free CODESYS Development System. The devices with brilliant IPS display have a robust glass touch screen with an aluminium bezel and are prepared for easy installation in the control cabinet. All components are robust and have long-term availability. ; High quality industrial design; IPS widescreen display with multi-touch glass touch; Visualisation with the CODESYS Development System; High performance and long-term availability

The new Vico MT series is a powerful display unit with multi-touch technology in an industrial-grade unit design. The installed CODESYS HMI software package makes it possible to visualise data from any CODESYS controller(s) on the remote Vico MT. The visualisation is developed either independently or together with the PLC application in the free CODESYS Development System. The devices with brilliant IPS display have a robust glass touch screen with an aluminium bezel and are prepared for easy installation in the control cabinet. All components are robust and have long-term availability.

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 4 sizes from T2B= 53 Nm to390 Nm Feed forces up to 11 kN 2 precision classes Input speeds up to n1max = 6000 min-1 Feed speeds up 6 m/s Gear ratios from 5:1 to 15:1 Spur gear modules from to m2 bis m4

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 8 sizes from T2B = 225 Nm to 11250 Nm Feed forces up to approximately 200 kN 3 precision classes Input speeds up to n1max = 8000 min-1 Feed speeds up to 4 m/s Gear transmission ratios from 15:1 to 75:1 Spur gear modules from m2 to m8

System Solutions for Rack and Pinion Applications As a supplement to the well-known gearbox product ranges, MS-Graessner offers system solutions in the field of rack and pinion applications for mechanical and plant engineering. The DynaGear, KS-TwinGear, DynaGear DG and DynaGear PL systems consist of precise system components developed for automation technology. These include: low-backlash precision gearboxes spur gears toothed racks lubrication systems 8 sizes from T2B= 53 Nm to 2160 Nm Feed forces up to approximately 35 kN 3 precision classes Input speeds up to n1max = 8000 min-1 Feed speeds up to 10 m/s Gear ratios from 3:1 to 100:1 Spur gear modules from m2 to m6

The new Vico MT series is a powerful display unit with multi-touch technology in an industrial-grade unit design. The installed CODESYS HMI software package makes it possible to visualise data from any CODESYS controller(s) on the remote Vico MT. The visualisation is developed either independently or together with the PLC application in the free CODESYS Development System. The devices with brilliant IPS display have a robust glass touch screen with an aluminium bezel and are prepared for easy installation in the control cabinet. All components are robust and have long-term availability.

We develop electrical test systems based on NI-PXI or NI-cRIO that can take on real-time capable measurement and control tasks. In addition, we can provide the FPGAs that can be used on the NI systems and the real-time operating system with software individually tailored to customer requirements.

From semi-automated to fully automated - from simple to complex: As a manufacturer of special systems, we are specialized in assembly systems to develop according to customer requirements, so that innovative products can be created. We are industry-neutral, i.e. our systems are used in the most diverse industrial sectors. We have references in automotive, medical technology, e-mobility, renewable energies and aerospace. Here you can find a selection of the implemented assembly system types: - Robot solutions - Interlinked systems - Fully automated lines - Rotary transfer machines - Manual workstations - Hybrid systems An in-house development from our company is the VARIOMODUL®, which allows your system to be quickly adapted to dynamic market changes. Standardized modules, processes, handling technology and peripherals are used. For further information please refer to the corresponding download.

Merecs develops individual test systems for heat pumps, gas, fluid and water systems. Our engineers & fitters for electronics, installation technology and mechanics build the systems completely from one source at our location in Steinfurt. The systems are then delivered and commissioned at home and abroad. Our range of products includes - Development test benches - Life time test benches - End-of-line test benches (production) - Retrofit of existing systems (software / hardware) - Climate & temperature test systems - Leakage test benches - Software development LabVIEW, TestStand, Python, C/C++ (Embedded), Microsoft PowerBI, SQL - Electronics development - Mechanical 3D CAD design

The SGS (Spindle Growth System) 4701 displacement measuring system is developed for high speed milling machine applications. Due to high machining speeds and the heat generated, the linear thermal expansion of the precision machine tool spindle needs to be compensated for in order to keep the tool in a defined position at all times. The SGS sensor measures the expansion of the spindle caused by thermal and centrifugal force. The measurement takes places typically on the labyrinth-ring. As well as the linear expansion, the temperature of the sensor is detected and output.These measurement values are fed into the CNC machine tool as correction values, compensating for any positioning errors.

INOX LPG petrol system cleaner is a specially developed high-performance product for liquid gas-powered (LPG) vehicles. It reliably and sustainably removes even the smallest dirt and resin deposits in the entire combustion system.

Enfamil is a brand of infant formula that is specifically designed to provide essential nutrients for the healthy growth and development of babies. It is a trusted and widely recognized brand that has been recommended by healthcare professionals for over 100 years. Enfamil formulas are carefully formulated to mimic the composition of breast milk, providing a balanced blend of proteins, carbohydrates, fats, vitamins, and minerals. Enfamil offers a range of formulas to meet the specific nutritional needs of infants at different stages of development. These formulas are designed to support brain development, immune system function, and overall growth. Enfamil formulas also contain prebiotics, which helps promote a healthy digestive system and support the development of a strong immune system. Enfamil is committed to safety and quality, with rigorous testing and quality control measures in place to ensure that its products meet the highest standards.

The system is used for labelling or printing flat products such as postcards, flat folding boxes, mailing bags or textile blanks, regardless of the format. The products are fed into the loading chute by the operator and are then destacked layer by layer from below and fed past the labeling or printing or inspection unit. The finished products are then collected in an exit chute or a collection box. This system was developed for a capacity range of up to 100 products/min. For processing higher numbers of products/min, the HSF model series is available which, in addition to a longer conveying distance for setting up different stations also provides the option of a product ejector to automatically remove NIO products from the process and collect them in a separate collection box. The tool-free adjustment enables the shortest changeover times for batch/product changes.

Fully automatic labeller \ Label printing and dispensing system for labelling bags Basic concept of the label printing dispenser: Bag labelling with variable data: The EDS620i-VCB label printing and dispensing system was developed for labelling sacks. The label is applied to the bag via a pneumatic label transfer unit. To achieve a precise application result, a pneumatic pressure roller is used. The sack label is then recorded fully automatically via a barcode scanning station and reported to the b+b Siterserver. The basis of the pressure dispensing system is the EDS 620i label pressure dispenser. This is designed for industrial operation and enables you to label your products and their packaging precisely, reliably and quickly using different applicators and label transfer modules.

Connector systems able to meet special demands are needed for industrial use in harsh environments. The water resistant connector system developed by CONEC is intended for applications where dust and water are factors. Corresponding accessories, such as water resistant hoods and protective caps are available. CONEC Solid Body and CONEC SlimCon D-SUB connector series were a consequent development to establish a D-SUB connector familiy which is especially designed for application in harsh industrial environment. The one piece body - made of zinc diecast - provides outstanding mechanical robustness and protection against splash water and dust under aggressive conditions.