Superheated steam - Import export

Cable Type Heaters have initially been developed and used for the safe operation in fertilizer plants. However nowadays, they cover a large range of applications due to their modular construction and minimum space requirements. They are suitable for heating up nearly all gases and liquids or superheating steam. They are mainly used in hazardous areas. Especially when processes require a combination of high power (in the MW range) high pressure and temperatures of up to 550°C cable type heaters are the means to choose.

Through integration of the segmented disc valve technology, the desuperheater type 5090 is able to control steam pressure and temperature in the steam network easily. By using four injection nozzles and finely tuned water conditioning, process steam is generated from superheated steam at 3 20 K above the saturated steam temperature.

For mounting screwed connections, e.g. at combustion engines, threads on pipe fittings, flange joints and fittings of superheated steam lines, exhaust pipe and combustion chamber screwed connections, gas and oil burner mounting bolts To prevent burning together, seizing or rusting-on of screwed connections at water influence Suitable for brake systems of vehicles Advantages and benefits Excellently suited for preventing binding of threads exposed to high temperatures, corrosive environments and moisture Highly effective due to high level of pressure absorption Excellent corrosion protection Absolutely resistant to fresh water and sea water Extremely adhesive No classification according to (EG) No. 1272/2008 For best adhesion, clean contamination and other lubricants from thread and slide surfaces. Best way is to clean mechanically first (for example, with a wire brush) and then with OKS 2610/OKS 2611 universal cleaning agent. Use a brush, spatula or similar

Assembling screw threaded connections subjected to high temperatures and corrosive influences Screwed connections at pipe fittings, flange joints and fittings in superheated steam lines Combustion chamber screwed connections and mounting bolts of gas and oil burners Screwed connections at combustion engines, exhaust systems, silencers and exhaust gas pipe connections Advantages and benefits Allows reliable non-destructive dismantling even after longer operating period under high operating and ambient temperatures Provides an optimal ratio of screw pretension and tightening torque Electrically conductive Also available as spray version OKS 241 To achieve optimal adhesion clean the thread or the sliding surface first mechanically and then with OKS 2610/OKS 2611 universal cleaner to remove soiling as well as any lubricant residues. Use a brush, spatula or similar to apply a sufficient amount of paste to the head or nut contact surface and to the thread.

Assembly lubrication of screw connections of high-strength steel subject to high temperatures, corrosive influences in chemically aggressive environments, e.g. on gas and steam turbines in power plants, combustion engines, threads on pipe fittings, flange joints and fittings in superheated steam lines, exhaust pipe and combustion chamber screwed connections etc. Parting lubrication of materials with a tendency to seize up, e.g. V2A, V4A and high-temperature steels Advantages and benefits Excellently suited for preventing seizing and binding Highly effective against corrosion affects Free of lead compounds, sulphides, chlorides and fluorides For best adhesion, clean the threads and sliding surfaces from dirt and other lubricants. Best way is to clean mechanically first and then with OKS 2610 or OKS 2611 universal cleaner. Apply paste evenly in sufficient amount onto head/nut support and thread or onto the sliding areas with brush, spatula, etc.

• THERMO-DK are used for the reliable regulation of air, superheated    steam and flue gas flows. The maximum permitted temperature may be,     depending on design, up to 600°C.  • In order to systematically avoid corrosion problems, we exclusively     use stainless steal alloys to make our THERMO-DK valves. Our      standard working materials are 1.4301, 1.4541 and 1.4571.  • THERMO-DK valves are controlled manually, electrically or pneumatically.       All brands can be used for the drive.  • THERMO-DK valves are metallically sealed and function without     any additional sealing materials.  • The leakage rate is less than 1 % (based on the cross-section).     THERMO-DK valves are 100 % leak-proof against the surrounding area.  • Our construction departement together with our in-house     production allows us to deal with virtually any customer requests.   • Due to systematic standardisation in detail and our long-term     experience, THERMO-DK valves are not prone to malfunctions.

BORSIG patented steam superheaters are suitable for steam pressures of up to 160 bar (16,000 kPa). The steam superheaters are arranged direct in line after the waste heat boilers which are connected to the secondary reformer or reformer – depending on the process. The steam superheater can be provided as two stage or one stage, horizontally or vertically arranged. The final design arrangement is determined by the process requirements. We have delivered steam superheaters for superheating saturated steam at a pressure stage of 12,500 kPa from 328 °C to 531 °C by cooling down process gas from 723 °C to 355 °C.

Assembling screw threaded connections subjected to high temperatures and corrosive influences Screwed connections at pipe fittings, flange joints and fittings in superheated steam lines Combustion chamber screwed connections and mounting bolts of gas and oil burners Screwed connections at combustion engines, exhaust systems, silencers and exhaust gas pipe connections Advantages and benefits Allows reliable non-destructive dismantling even after longer operating period under high operating and ambient temperatures Provides an optimal ratio of screw pretension and tightening torque Electrically conductive To achieve optimal adhesion clean the thread or the sliding surface first mechanically and then with OKS 2610/OKS 2611 universal cleaner to remove soiling as well as any lubricant residues. Use a brush, spatula or similar to apply a sufficient amount of paste to the head or nut contact surface and to the thread. Spray on evenly OKS 241 spray. The paste will also act as a sealant.

Electrical process flow heaters The “STR-TWIN type electrical heater comprise a large range of process flow heaters for industrial application custom built to meet client specification. Due to the small diameter construction of the vessel it is perfectly suitable for low volume or mass flow. These heaters are supplied CE marked in acc. the latest CENELEC requirements or manufactured to the latest IEC standards. Typical electric process heaters applications include heating of liquids i.e. heat transfer oil or fuel oil, glycol reboilers and water heaters and heating of pressurized gases i.e. pressurized air, superheated water steam, nitrogen or other compositions of gases. Thyristor control systems are also designed and supplied by OhmEx to control the range of electric process heaters. We are pleased to advice on the most suitable control system for your heating application.

Electrical process flow heaters The “STR type electrical process flow heater comprise a large range for industrial application custom built to meet client specification. These heaters are supplied CE marked in acc. the latest CENELEC requirements or manufactured to the latest IEC standards. Typical electric process heaters applications include heating of liquids i.e. heat transfer oil or fuel oil, glycol reboilers and water heaters and heating of pressurized gases i.e. pressurized air, superheated water steam, nitrogen or other compositions of gases.

• THERMO-AW valves are used for the reliable regulation of air,     superheated  steam and flue gas flows. The maximum permitted     temperature may be, depending on design, up to 600°C.  • In order to systematically avoid corrosion problems, we exclusively use     stainless steel alloys to make our THERMO-AW valves. Our standard     working materials are 1.4301, 1.4541 and 1.4571.  • THERMO-AW valves are controlled manually, electrically or pneumatically.     All brands can be used for the drive.  • THERMO-AW valves are metallically sealed and function without any     additional sealing materials.   • The leakage rate is less than 0.1 % (based on the cross-section).     THERMO-AW valevs are 100 % leak-proof against the surrounding area.  • Our construction departement together with our in-house production     allows us to deal with virtually any customer requests.  • Due to systematic standardisation in detail and our long-term experience,     THERMO-AW valves are not prone to malfun

 • THERMO-AW valves are used for the reliable regulation of air,     superheated  steam and flue gas flows. The maximum permitted     temperature may be, depending on design, up to 600°C.  • In order to systematically avoid corrosion problems, we exclusively use     stainless steel alloys to make our THERMO-AW valves. Our standard     working materials are 1.4301, 1.4541 and 1.4571.  • THERMO-AW valves are controlled manually, electrically or pneumatically.     All brands can be used for the drive.  • THERMO-AW valves are metallically sealed and function without any     additional sealing materials.   • The leakage rate is less than 0.1 % (based on the cross-section).     THERMO-AW valevs are 100 % leak-proof against the surrounding area.  • Our construction departement together with our in-house production     allows us to deal with virtually any customer requests.  • Due to systematic standardisation in detail and our long-term experience,     THERMO-AW valves are not prone to malfu

• THERMO-AW valves are used for the reliable regulation of air,     superheated  steam and flue gas flows. The maximum permitted     temperature may be, depending on design, up to 600°C.  • In order to systematically avoid corrosion problems, we exclusively use     stainless steel alloys to make our THERMO-AW valves. Our standard     working materials are 1.4301, 1.4541 and 1.4571.  • THERMO-AW valves are controlled manually, electrically or pneumatically.     All brands can be used for the drive.  • THERMO-AW valves are metallically sealed and function without any     additional sealing materials.   • The leakage rate is less than 0.1 % (based on the cross-section).     THERMO-AW valevs are 100 % leak-proof against the surrounding area.  • Our construction departement together with our in-house production     allows us to deal with virtually any customer requests.  • Due to systematic standardisation in detail and our long-term experience,     THERMO-AW valves are not prone to malfun

EEx’e’ certified electrical process flow heaters EEx e T1 – T6 ATEX The “STR-Exe” type electric process flow heaters are EEx e certified. These heaters are custom built to meet client specifications and suitable for use in zone 1 & 2 hazardous areas. The “STR-Exe type electrical process flow heater comprise a large range for industrial application. These heaters are supplied CE marked in acc. the latest CENELEC requirements or manufactured to the latest IEC standards. Typical electric process heaters applications include heating of liquids i.e. heat transfer oil or fuel oil, glycol reboilers and water heaters and heating of pressurized gases i.e. pressurized air, superheated water steam, nitrogen or other compositions of gases. Thyristor control systems are also designed and supplied by OhmEx to control the range of electric process heaters. We are pleased to advice on the most suitable control system for your heating application.

With impressively low emissions and its ability to be converted for biofuels or hydrogen, the UL-S is designed to be future-proof. — Very high efficiency for low running costs and emissions — Complete system with customer-specific equipment and future-proof technology — Extremely well proven design “Made in Germany”, highly durable and easy to maintain — Consistent steam quality for reliable supply — Custom designs available for heat recovery boilers, hybrid or superheated steam — Smart boiler control and seamless system integration with digital assistants

Two independent firing units and flue gas paths offer very high flexibility in the ZFR thanks to a doubled modulation range. — Very high efficiency across the entire power range — Reliable solution for highly fluctuating steam demand — Project-specific equipment and optional components, for example superheated steam generation — Future-proof with options for low-NOx and CO2-neutral operation — Smart boiler control and seamless system integration — Stable supply and durable design Made in Germany

The all-in-one solution Already the basic version of the OPTISWIRL 4200 is equipped with a temperature compensation for saturated steam applications. With the optional pressure sensor the OPTISWIRL 4200 has an integrated density compensation available, which even allows an exact measurement of gases and superheated steam with varying process conditions. The additional integrated gross and net heat measurement makes the OPTISWIRL 4200 to be a reliable partner for advanced energy management systems. The OPTISWIRL 4200 was designed for the safety-related applications from the very beginning. It was developed according to the standard IEC 61508 edition 2. The certification is effected within the scope of a Full Assessment by TÜV Süd. Thereby the OPTISWIRL 4200 can be used for continuous volume flow measurement in safety-related applications with classification SIL2.