Products clamps - Import export

A clamping ring machine is a system for the automatic production of clamping rings. Schmale Maschinenbau Gmbh is one of the leading manufacturers of clamping ring machines in Europe. On our clamping ring machines, the strip material is profiled, bent and cut. Automatically closures are supplied and welded. The finished clamping ring is calibrated and stored. Via a servo-electric transfer, all processing stations are connected to each other and operated simultaneously. Thus, cycle rates of up to 28 clamping rings per minute can be realized.

Four new models for even more flexibility The product family of aluminium Solid Clamp tube connectors has a new addition: size 30 base clamps, sleeve clamps and hinge clamps are now also available for delivery with integrated ball joint. A sleeve clamp with double ball also adds to the range. The ball joints are designed for loads of up to 40 Nm (static). Connected applications can be pivoted freely by 60° and rotated freely by 360°. This way, the new tube connectors with ball joint provide a significantly higher degree of freedom for construction than conventional hinged connectors. An appropriate surface coating on the ball joint makes for a high-strength clamping connection. The clamps feature a universal connecting plate for flexible integration. Features: can be combined with size 30 tube connectors the clamps feature a universal connecting plate (KGFS 30, KGM 30, KGGPZ 30) for flexible integration high-strength clamping thanks to special finishes

RK tube connector – unbeatable variety Thanks to their simple clamping principle, the aluminium tube connectors enable the fast assembly of both round and square precision tubes. The huge diversity of this system is what makes it an attractive and cost-effective alternative to conventional welded connections. Our application expertise and the experience we have gained over several decades as a manufacturer of clamp connectors give you security for individual handling of RK tube connection systems. Connecting tubes with different diameters and cross sections to one another The cast aluminium or extruded aluminium tube connectors impress with good mechanical properties, a wide range of variants and optimum value for money. The Solid Clamps product range currently comprises clamp connectors with a diameter of 8-80 mm for round tubes and of 20-80 mm for square tubes. More than 170 basic types in over 400 different variations are available.

Safety Clamping for Rail Systems, Compact Holding force 300 N Small can clamp perfectly too: The LOCKED-Family SLK clamping elements are more compact than the Series SL. They also clamp directly onto the respective linear guide, suit all standard rail sizes from 15 to 55 mm and profiles from the known suppliers and are extremely reliable and safe. Thanks to the patented spring steel plate system, the product family SLK achieves clamping and holding forces of up to 2,100 N with the shortest reaction times when vented. Thanks to the sintered metal coatings and the clamping function in emergency stop (e.g. in case of a power failure), this range enables braking directly on the rail. All clamping elements offer the maximum holding and braking forces and achieve up to 1 million clamping cycles or up to a maximum of 500 emergency braking operations in the 4 and 6 bar version.

Safety Clamping for Rail Systems Holding force 540 N Always on the safe side: The safety clamping elements LOCKED SL clamp and brake directly on the clear area of guide rails on linear modules with forces of up to 10,000 N. They are individually adjusted to the linear guide being used and are available for all rail sizes from 20 to 65 mm and profiles from all renowned manufacturers. Special brake pads made of low wear sintered metal are used for the additional emergency stop braking functions in the safety clamping elements LOCKED SL. The SL product family offers optimum static clamping with a service life up to 1 million cycles or up to 500 emergency braking operations. They also offer low system costs in comparison with hydraulic and electric solutions.

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Scope of application: -Horizontal installation -Suitable for conventional clamping and for gripper clamping or a combination of both -The support jaws enable a wide range of unmachined parts from flame-cut and sawn materials through to complex castings to be clamped securely and economically. Suitable for materials Product features: -Clamping range adjustment for clamping two workpieces of different sizes -Reproducible clamping forces enable excellent repeating accuracy of the workpiece position -Mechanical power-transfer device -Fully enclosed and maintenance-free high-pressure spindle – high chip protection, minimum cleaning requirements, constant clamping forces up to 40 kN -Use with a torque wrench – max. 40 Nm

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability

Wireless seonsoring systems from AMF: flexible, compact and economical. They enable fully automated production processes for clamping technology as well as for modern handling and storage systems. The system consists of sensors and transmitter units that are interlinked both with the gateway and recipient, which communicates wirelessly with the machine control by means of Bluetooth Low Energy.

Scope of application: -Suitable for heavy machining work, single pieces and small batches -Designed particularly for use on conventional milling machines Product features: -Clamping force preselection, 2 to 4 increments, allows accurate repetition (type 100 – 2 increments; types 125, 160 – 4 increments) -Our tried and tested HD vice enables problem-free working with high clamping force and long-term reliability -Particularly suitable for single-piece production if you wish to make your vice rotatable -Can be removed at any time -Swivel base supporting edge larger than the vice‘s maximum clamping range -Swivels 360° without indexing -Alignment on the machine with T-keys in slots in the swivel base -Clamping slots arranged in the form of a ring for machines with different slot spacings

Scope of application: -The classical, universal clamp, for vertical 3 axis machining centres -Conventional clamping and gripp clamping possible -Clamping of raw parts, burn and saw cuts by penetrating hardened and interchangeable gripp elements into the workpiece Customer advantages: -Free of charge introduction to gripp technology in comparison to conventional clamping (LC) -First and second clamping stations without retrofitting the step jaws Clamping of raw parts such as burn & saw cuts (materials up to approx. 1000N/mm2) through screwable clamping applications (first clamping station) -Parallel clamping to machined workpieces with the step jaws (2. clamping station) Product features: -The high-pressure spindle allows you to, with a mechanical force amplifier (using the torque wrench), to work and clamp to a table -Stable GGG60 body, grounded top and bottom -Precise tracks in the grounded surface of the soles for optimum alignment on the machining table

The patented EPM magnetic clamping plates *** Patent-No. EP1874504 *** have a solid steel surface and are therefore significantly more resistant than conventional plates with epoxy resin against hot chips, coolant and other processing influences. The workpiece is clamped on the EPM magnetic clamping plate MAGNASLOT within seconds through an impulse current. This combo plate allows for 5-side processing of your workpieces in only one clamp. This reduces equipping times to a minimum and increases productivity. Conventional machine vices or clamping claws can be used to clamp non-ferrous workpieces. Through the use of pole extensions, which adjust to the workpiece surface, any unevenness on the workpiece can be compensated for and a deformation of the workpiece can be prevented. The magnet field from the MAGNASLOT magnetic clamping plate guarantees low-vibration clamping of your workpieces.