Results for
IMM MASCHINENBAU GMBH
Germany
CNC controlled machine for belt grinding and polishing stainless steel weld seams. Belt grinding on the contact wheel or slack belt unit is possible for edge profiling.
Request for a quoteIMM MASCHINENBAU GMBH
Germany
CNC machine tool with 6 axis for belt grinding, polishing and belt linishing aircraft engine airfoils such as fan blades, vanes (OGVs and IGVs), steam turbine blades and gas turbine compressor blades and vanes. Extreme high precision and repeatable stock removal allows balancing of milling process to save milling time and cutter costs by maximizing milling roughness followed by MTS process.
Request for a quoteIMM MASCHINENBAU GMBH
Germany
CNC controlled machine with rotary indexing table and tool magazine. Automatic tool changer with HSK spindle tools. Mosts common tools used are tampico and sisal fibre brushes for bottom, bottom radius and side wall polishing.
Request for a quoteASP GERMANY
Germany
Paint stripping by high-pressure water blasting is very aggressive: splash back from jets, paint flakes, etc. For this reason, ASP has developed some original and effective solutions to keep your robot clean and to preserve its condition. Made from coated fabric, ASP’s covers are always the ideal solution for your robot protection problems. They are well-suited to painting processes (silicone free).
Request for a quotePRECISION SURFACING SOLUTIONS GMBH & CO. KG
Germany
The Peter Wolters AC 2000 double-sided batch processing machine is designed for high-precision series production of workpieces. Thanks to its modular design, the AC 2000 can be used as a fine grinding, lapping, honing and polishing machine. Like all machines in the microLine© series, the AC 2000 relies on proven core components such as the high-precision pneumatic loading system, the non-contact micro-measurement control, the powerful drive technology and the PC-supported machine guidance. The software used for this is specially developed by Peter Wolters and enables complete menu-driven and intuitive operation of the machine. For optimum access to the working area, the entire upper part of the machine can be swung out.
Request for a quotePRECISION SURFACING SOLUTIONS GMBH & CO. KG
Germany
These machines are capable of executing complex lapping routines while producing precise and repeatable results. These units, available for maximum component diameters of 51mm on the DL175, 114mm on the DL370, up to 170mm on the DL500, can lap a wide range of materials to very tight specifications. Excellent results have been obtained in the processing of a wide range of materials and components including glass, ceramics, crystals and ferrous materials. The Lapmaster line of Dual-Lap machines are based upon a two-way & three way planetary concept designed to yield very precise and repeatable results. Only the Inner and Outer Gears rotate allowing the carriers to move around the surface of the plates, whilst the top and bottom plate stay stationary. The larger DL500 and DL770 use a 3-way system, where the top plate, bottom plate and sun gear rotate.
Request for a quotePRECISION SURFACING SOLUTIONS GMBH & CO. KG
Germany
Our double-sided batch processing machine of the AC microLine® series meet the highest technological standards and requirements. Whether fine grinding and honing or lapping and polishing: With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the performance and process reliability you need to respond flexibly and economically to changing requirements - now and in the future. To increase throughput, manual as well as fully automatic standard handling systems can be optionally integrated into the basic machine; furthermore, we also realize customer-specific special solutions.
Request for a quotePRECISION SURFACING SOLUTIONS GMBH & CO. KG
Germany
Our AC microLine® series double-sided batch processing machine meets the highest technological standards and requirements for lapping and polishing. With the proven machines of the AC microLine® series, you can produce workpieces with unsurpassed precision down to the micrometer range. This gives you the optimum flatness, parallelism, surface quality and dimensional tolerance. The AC microLine® series offers the necessary performance and process reliability to respond flexibly and economically to changing requirements - now and in the future. Furthermore, we also realize customer-specific special solutions.
Request for a quoteIMM MASCHINENBAU GMBH
Germany
CNC polishing of compressor blades and vanes to optimize flow efficiency while at the same time minimizing differences due to tolerances in blade geometry. This is essential to the balancing of the compressor rotor and the fit of the stator parts. The SPE allows to keep up with the demand of this for the latest F-Class & H-Class Gas Turbine Compressors. The SPE CNC-Machine allows automatic polishing of all rows of the Gas Turbine Compressor, as well as most rows of Steam Turbine Blades within tight tolerances and highest repeatability. A dedicated CAD/CAM software allows for generation of NC part programs. As the SPE is a cartesian type machine tool there is no need for referencing or time consuming in process gauging. The precision and repeatability of the process allows the balancing of the milling process to leave a rougher scallop on the blade and save valuable time and cutter on the milling side. Capable of polishing compressor blades, fan blades and vanes up to 550 mm in length.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Driven tools form a further core area of EWS. More than 8,000 different tools are available at short notice. In addition to standard products like axial and angular heads, EWS offers swivel units, slot broaching tools, multiform tools and multi-spindle machines. There is just no limit. The tool clamping systems range from the classic collet chuck holder to Weldon and hydro extension to Capto, KM, ABS and HSK. The applications range from classic CNC lathes to highly complex turning milling centers. The rapid change system EWS-Varia has set a standard for a flexible modular system. With its safe handling and short change-over times, EWS-Varia ranks among the most successful systems in the market. This was impressively confirmed by the Innovation Award awarded by the German state of Baden-Württemberg in 2006. "Made in Germany" is of course guaranteed by EWS also for these tool systems.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
EWS.PSC offers maximum stability and rigidity coupled with maximum flexibility. Significantly reduce your setup and changeover times while maintaining high mold flexibility. he EWS.PSC program includes a wide range of standard tools with PSC shank for milling spindles as well as tool systems with PSC spindle for lathes. Furthermore, tool holders with plate seat are available. The interface allows you to reduce the time spent measuring, setting up and changing tools. In addition, improved machine utilization can be achieved.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
The changeable centring tip for counter spindles Would you like to use your counter spindle temporarily as a tailstock, and then once again as a normal chuck? You can with the EWS CenterPoint Area of application: Lathes without tailstock and with a turret To support long tools Top changeable short taper 12 The top kit can be integrated in simple combination holders Prerequisite: Counter spindle with tailstock function Taper shank adjusted to GSP Machining process: Milling on the main spindle Switch to tip in GSP Use tip rotating Execute machining Remove tip from GSP Pass work piece to GSP, work second side
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
The new EWS tcJet range Optimal chip transport thanks to EWS tcJet EWS tcJet transports the coolant through the inset directly to the cutter and guarantees optimal chip transport... At the same time, the cutting edges have a significantly longer service life. EWS's interior cooling version is available for normal and high-pressure applications for various tool holder fixtures and cutting insert manufacturers.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
EWS goes milling With its latest range of angular heads, EWS brings its trusted technology with new features to machining centres. The system range was presented to the public for the first time at EMO 2015. An elegant design houses high-performance technology, or to put it simply Precision meets Motion. Advantages: the smart solution for compensating for there not being a machining axis Machining hard-to-reach parts Centre boring stepless angle adjustment around the horizontal axis, with tangentially acting double cone clamp MR > 250 Nm Prerequisite: The prerequisite is a "stop block" on the machine. This prevents the entire unit from turning while simultaneously defining the position of the angel of rotation. Variations: basic duplex offset Request form: PDF
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
High-speed thread cutting with reversing kinematics The new EWS Tapmatic thread cutting head for driven tools enables thread cutting processes without having to reverse the direction of rotation thanks to its reversing kinematics. This saves time and energy and protects the motor – all this with a defined depth of thread. The units are available for M3-M12 threads.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Emulsion can do more than just cool... At least when using EWS Spinjet, the coolant is used to drive a turbine which allows the tool to rotate to up to 50,000 rpm, depending on the type. The turret's tool drive stops moving during this process! See the attached flyer for the technical requirements and details. Download Manual: PDF
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Mount tools safely and in the correct position while remaining flexible, all this is possible with the UMB100 mounting unit. The tool clamping units can be changed quickly, making the system an ideal mounting aid for multi-tasking machines. It only takes a few seconds to replace an adapter. The unit with snap-in swivel can be pivoted 4 x 90° at the touch of a button so that even angled holders can always be mounted in the ideal position. Universal mounting block UMB100 Tool holder for VDI holding fixtures Tool holder for Varia VX Tool holder for steep-angle taper holding fixtures
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EWS WEIGELE GMBH & CO. KG
Germany
Reaching concentricity 0 using a simple collet chuck and this within one minute: this is Zero-Zero. The specifically designed clamping nut with 6 symmetrically arranged screws at the circumference makes this step possible. The clamping nut is split, so that the inner ring can be minimally shifted. This simple technical finesse allows to eliminate tolerance additions. The machine operator only has to replace the previous clamping nut, which step opens up a new concentricity dimension – and this for a price starting at € 90.00. Zero-Zero is available for DIN 6499 collet chuck holders from ER 16-ER40.
Request for a quoteGEBR. HELLER MASCHINENFABRIK GMBH
Germany
The perfect 4-axis machining centre must be capable of being configured to your requirements, produce reliably even under extreme loads and offer a fair price/performance ratio. Our solution: HELLER H-series 4-axis machining centres. Components that have been reliably used in mass production for years coupled with a high dynamic guarantee you robust processes – even at their limits, seven days a week in 3-shift operations.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
EWS quality now available for Swiss-type lathes. This new development in driven tools is EWS's response to many customers' requests. The tool systems may appear straightforward at first sight, but their simplicity belies their performance. The design concentrates on the mounting and the spindle concentricity. The requirement profile was developed jointly with an American medical technology company which uses very small drill bits and requires extreme concentricity properties. The spindle bearing technology used with labyrinth seals sets new standards in this field, and is associated with a long service life. Provision has already been made for service. The service centres in Germany, China, Korea and the USA have already been trained in the system and are ready to respond without delay. Third-party brands can also be serviced there at any time. Download catalogue: PDF
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
EWS takes measures against vibrations in deep drilling procedures Deep drilling procedures with drilling rods with a long overhang are one of the most demanding tasks in cutting technologies. What influences vibration, what amplitudes does it create, what is the effect of superimposed vibration and when are uncontrollable resonances encountered? All these are questions that are difficult to answer using theory alone. These findings formed the basis for the new development of EWS Rigid. The objective was to create a drilling holder with a passive damping system to counteract the vibrations that are created. This involves using variable vibration dampers with linear degrees of freedom in a floating mounting inside the cutter carrier. The damper position is set using a radially mounted setscrew, which allows optimum vibration conditions to be created. The improvement in surface qualities of bores is significant, as is the increase in the service life of cutter tools.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
The best of both worlds! Insufficient stability was a fact increasingly associated with the VDI system in recent years. As a result, block tools were preferred more often, although the VDI tools still offer greater diversity and flexibility. So the next step appeared obvious: combining the best of both systems. In cooperation with DMG, we developed the EWS ProLine system in order to fully utilize the potential of new lathes. While EWS ProLine features a conventional VDI shank, it can be optionally mounted to the turret using four screws. For instance, the flexibility of the VDI system can be utilised for lighter machining, and the stability properties of block tools can be utilised for heavy cutting. The angular position of the radial tools is ensured through the Trifix®, the alignment system. Cutting data similar to HSK63 machining centres? The professional audience at the EMO 2011 watched an impressive live demonstration: on a Gildemeister CTX Beta 1250 4A, two surf
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Make any centric or eccentric form desired 4, 6, or 8 edged, polygonal or free form with the EWS Multiform on the CNC turning/milling machines Free forms that used to be impossible can now be made with EWS Multiform on turning/milling or machining centres. For a six-edge outside the centre or a four-edge in the centre, additional processing steps such as reaming or eroding were necessary up until now. If a position change was also needed, complicated devices were needed for processing. This is now all possible with one chuck. What is behind this? EWS Multiform uses a custom internal cam disc unit to produce the required form. For conventional geometry like squares or hexagons, there are standard cam discs available. The cam forces the cutting tool to follow a path in order to get the desired geometric shape. Of course you can’t defy the laws of physics which means that there will be a small radius on the edges.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Gear hobbing on CNC lathes without B-axis Years ago, EWS was the first tool manufacturer to offer gear hobbing heads in its standard range, and has continued to develop the holders for gearing technology ever since then. With this technology, it became possible for the first time to produce external gearing on machines without a Y/B-axis. In contrast to a standard milling wheel holder, the tool head of the EWS modular cutter can be swivelled about the axis of the shank. This offers users the advantage of substituting a B-axis with a comparatively small investment. In the meantime, module 3 has become commonplace on VDI40/BMT65/BMT75 machines. The tool heads have become more stable at the same time as being more user-friendly. The alignment system using a sinusoidal profile has come into widespread use and saves considerable alignment and setup times. Operating instructions, flyers and press reports can be found in our download portal Video: Gear hobbing on the
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
The rapid change system EWS-Varia allows to set-up a modern CNC lathe or a turning milling center – and this flexibly. A tool change will just take 20 seconds, which is an unbeatable argument especially in small batch productions whenever it is about reducing the set-up time and thus increasing the productivity. The advantages, however, are also evident in large batch productions. Preset twin tools lie at the machine, thus significantly reducing the down-times. A further advantage is provided by the variety of adaptations; so the optimal tool clamping can be selected for each operation. The inserts available include: Collet chuck holders Weldon/Whistle Notch Milling arbors Morse tapers Hydro extension Shrink adaptations The most important advantage is certainly created by the easy handling. The inserts can be changed with just one hand without counter pressure by the spindle.
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Static tools form one of the EWS core areas. There is no other manufacturer in the world offering such a variety of products: More than 20,000 different tool holders are available for machine operators. Our portfolio includes VDI tool holders with shaft diameters of 16-80 as well as block tool holders of BMT55-BMT85 to machine-specific holders for MAZAK, Okuma or Mori Seiki, to name just a few. We also offer prism holders according to DIN 69881 (VDI3425 Bl.3) in all nominal sizes. Our standard portfolio includes Capto, HSK, KM and ABS adaptations in addition to the standard holders. Moreover, our scope of supply includes special holding fixtures made according to customer drawings or innovative solutions of the EWS engineers designed to master production engineering challenges. The tool holders are manufactured at our factory in Uhingen and rightly carry the label: Made in Germany! Boring bar holder BMT Capto C4 Double boring bar holder Capto Bar Gripper Infee
Request for a quoteEWS WEIGELE GMBH & CO. KG
Germany
Trifix® is the new adjusting system for Gildemeister multi tasking machines. The double sided adjusting system is guided by a very precise key way at the surface of the turret. The plates are preloaded, and the resiliency in the adjusting system eliminates static redundancy. This allow the exact position of the tool to be secured and significantly reduces the setup time of the machine. Because this is a highly sophisticated precision instrument it is not possible to use double serrated tool shafts. The tool is supplied fully adjusted and can be used right away. EWS is the DMG system partner for this tool generation. Trifix® advantages: Repeat accuracy below 6 µm at radius of 200 mm High positioning accuracy from one station to another (0.01 mm) Driven tools and static tool holders are completely aligned Static tool holders can be used together with additional drill pattern for mounting Heavy duty spindle noses can be used together with additional d
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