Painting systems - Import export

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection MOSH/MOAH-free

Lubrication of chains, joints and slideways at high temperatures Conveying systems in painting, stoving and drying systems Food-processing machines Advantages and benefits Can be used up to 250°C NSF H1 registered, conforms to the requirements of the Hazard Analysis Critical Control Points (HACCP) method in the food processing industry Good adhesion on metal surfaces Excellent water resistance Excellent oxidation properties Excellent wear protection Also available as spray version OKS 3571 MOSH/MOAH-free

Dry lubrication for applications where pastes or powders have been used up until now Chain lubrication of heavily loaded chains in temperature ranges in which oil or grease lubrication is not possible For example, in annealing, stoving and baking ovens for aluminium tube manufacturing, in painting systems or in baking lines Advantages and benefits Hygienically harmless as defined in German LFGB Approved by Nuremberg LGA for use in food processing technology NSF H2 registered Economical due to low consumption Optimum wear protection at high pressures and extreme temperatures Can be mixed with water in ratio of up to 1:5

Novelis products are renowned for their use in building and construction, but our aluminum also can help ensure the efficiency of buildings and maintain the comfort of those inside. Novelis aluminum is flexible but strong, stylish but practical – characteristics that make it ideal for construction of roller shutters, sunbreakers and windows. Exposed to the harshest conditions, our pre-painted rolled aluminum can withstand mother nature’s worst yet retain its ease of use and like-new aesthetics for years to come. Novelis SP80 is the name of a particularly abrasion-resistant paint system for roller shutter slats based on polyamide-treated premium polyurethane.

LMF JDN Low Headroom Trolleys The trolley for areas where headroom is restricted Carrying capacities: from 0,5 t up to 6,3 t When only very low headroom is available we recommend the JDN-Ultra-Low Monorail Hoists. Standard Features State of the art by using JDN Air Hoists PROFI TI as well as a new driving motor Low-maintenance and low-wear operation of the motors by means of a reduction of components No additional motor lubrication required 2-step travelling speed Changeable track width * Advantages Able to negotiate curves Longer cross beams to improve the minimum headroom even with bulky loads Options Rack and pinion drive Spark-resistant package Offshore paint Energy Feeding Systems The energy can be fed by various different systems: Energy chain C-shaped rail Square rail Spiral hose Hose trolleys * Please contact us.

PROFI 6 TI LM JDN Trolleys Carrying capacities: up to 20 t as manual trolleys (LN) for pushing or pulling the trolleys by hand as reel chain trolleys (LH) for moving the trolleys by unwinding the reel chain as motorised trolleys (LM) powered by an air motor Standard Features easy to install with anti-climb and anti-drop devices robust and with little maintenance able to negotiate curves Options Rack and pinion drive 1 Spark-resistant package 2 Offshore paint 2 Energy Feeding Systems The energy can be fed by various different systems: Energy chain C-shaped rail Square rail Spiral hose 1) From LM 3.2t upwards 2) Not available for LN 1t

Lubrication of chains, hinges, joints, clamping and drying frames or slideways at higher temperatures Suitable for conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Highly effective due to optimum wear protection and outstanding oxidation properties Resistant to water and steam Good creep properties Very good adhesion and lubrication effect with no tendency to drip

Lubrication of chains, joints, clamping and drying frames or slideways at temperatures up to 280°C For conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Reduction of the friction coefficients and increase in the wear protection through additives suitable for high temperatures Long period of use through high oxidation stability Clean chains without deposits (no cracking residues) Extended relubrication intervals through low evaporation losses

Lubrication of chains, hinges, joints, ejector pins, clamping and drying frames or slideways at temperatures up to 250°C or under influence of water, for example conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Outstanding oxidation properties Resistant to water and steam Good creep properties Outstanding adhesion and lubrication effect with no tendency to drip No formation of hard residues Extreme wear protection through Moₓ-Active Resistant to ultraviolet radiation

lastic and strong adhesive and sealant on polyurethane (PUR) basis. For bondings and sealings on metals, many plastics, ceramic, wood, glass, stone, etc.. Applications: Tank and apparatus construction, Car body, freight container and vehicle construction, Ventilation and air conditioning, Pipeline and fittings construction, Energy and electrical industry, Insulating technology and in many areas of plastic technology and wherever silicone is not suitable. Properties: Can be painted over and sanded after curing, Odourless curing, Resistant to weathering and UV, Excellent aging resistance, Resistant to fresh water and saltwater, Stable, pasty and Silicone-free. A better adhesion is achieved by using suitable WEICON adhesion agents. With suitable paint coating systems (except alkyd resin paints). Available in white, grey and black.

Lubrication of chains, hinges, joints, clamping and drying frames, and slideways at higher temperatures For conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Non-contaminating liquid lubricant for higher temperatures Highly effective due to optimum wear protection, outstanding oxidation behaviour and good creep properties Absolutely resistant to water and steam, inert with respect to acidic media Outstanding adhesion and lubrication effect with no tendency to drip and no formation of hard residues For best results clean the cold surface, first mechanically and then with OKS 2610/OKS 2611 Universal Cleaner. Apply sufficient amount onto the lubrication areas with brush, dip oiler, dipping or suitable automatic lubrication systems. Let excess drip off and let product affect before the beginning of operation. Instructions of the machine manufacturer have to be considered. Relubrication period and amount should be stated

Lubrication of chains, hinges, joints, clamping and drying frames or slideways at higher temperatures Suitable for conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Highly effective due to optimum wear protection and outstanding oxidation properties Resistant to water and steam Good creep properties Very good adhesion and lubrication effect with no tendency to drip Also available as spray version OKS 3521 For optimum effect, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610/OKS 2611 universal cleaner. Apply OKS 352 with a brush, drip oiler or by immersion or using a suitable automatic lubrication system to locations to be lubricated. Spray OKS 3521 on evenly. Allow excess to drip off and wait for lubricant to penetrate before resuming operation. Observe the machine manufacturer's instructions. Assess the lubrication frequency and quantity on basis of service conditions

Lubrication of chains, fringe bearings, hinges, joints, clamping and drying frames or slideways at higher temperatures and loads For conveying systems under radiation heat in painting, stoving and drying systems Advantages and benefits Highly effective due to finest, homogeneous MoS₂ distribution in the oil Emergency running properties through MoS₂ at dry running Outstanding adhesion and lubrication effect with no tendency to drip or dry out Silicone-free For best adhesion, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610 or OKS 2611 universal cleaner. With a brush, drip oiler or by immersion or using a suitable automatic lubrication system, apply a sufficient quantity to the locations to be lubricated. Allow excess to drip off. Allow OKS 350 to soak in before operating. Observe the machine manufacturer's instructions. Assess the lubrication frequency and quantity on basis of service conditions

Lubrication of friction and rolling bearings, chains, joints or slideways at higher temperatures For conveying systems under radiation heat in painting, stoving and drying systems, travelling grates in firing systems Dry lubrication at temperatures above 200°C Lubrication of elastomers and plastics not resistant to mineral oil Advantages and benefits Highly suitable as a high-temperature lubricant Very effective due to finest, homogeneous MoS₂ distribution in the oil Resistant to water and many chemicals, fuels, lubricants and hydraulic oils For best adhesion, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610/OKS 2611 universal cleaner. With a brush, drip oiler or by immersion or using a suitable automatic lubrication system, apply a sufficient quantity to the locations to be lubricated. If at all possible, avoid excess. Observe the machine manufacturer's instructions. Assess the lubrication frequency

In addition to the product range of classic cold rolling mills, we can also offer our customers electrolytically galvanized strip. The zinc coating offers excellent corrosion protection: In cooperation with our customers, we have developed a product that solves the problem of zinc abrasion in the processing of galvanized strips - ZPL (Zinc Plus Paint). An organic coating system is applied immediately after electrolytic galvanizing. This results in a colourless, uniform, highly lubricious layer with a dry film thickness of 0.50 - 3.00 µm, which can of course also be supplied in any desired colour. ZPL offers the following advantages: Further improvement of corrosion protection Excellent sliding properties, preventing zinc abrasion in the tool Reduced tool wear Longer tool life Oil-free processing is made possible Coating and printable layer with "Anti Finger Print" properties

reflectCONTROL Automotive enables the fully automatic inspection of painted car bodies. The robotic systems enable the detection, three-dimensional measurement and classification of typical paint defects such as inclusions, craters, runners, etc. This enables robot-based automatic processing of the defects, up-stream analysis to identify the sources of defects, and laser-based marking for possible manual processing of the defects. The reflectCONTROL systems consist of sensor, robot, computer and software and interface package. Depending on the requirements, different versions of the system are available, which are configured depending on the customer's needs. The number of reflectCONTROL sensors and robots required can be flexibly adapted to the required throughput.

Lubrication of chains, hinges, joints, ejector pins, clamping and drying frames or slideways at temperatures up to 250°C or under influence of water, for example conveying systems in painting, stoving, drying and cooling bed installations Advantages and benefits Outstanding oxidation properties Resistant to water and steam Good creep properties Outstanding adhesion and lubrication effect with no tendency to drip No formation of hard residues Extreme wear protection through Moₓ-Active Resistant to ultraviolet radiation Also available as spray version OKS 3541 For optimum effect, clean the surfaces. Best way is to clean mechanically first and then with OKS 2610/OKS 2611 universal cleaner. Stir/shake well before use. Apply OKS 354 with a brush, drip oiler or by immersion or using a suitable automatic lubrication system to locations to be lubricated. Spray OKS 3541 on evenly. Allow excess to drip off and wait for lubricant to penetrate

DATAPAQ Oven Tracker profilers based on the compact DATAPAQ DP5 data logger are designed for short and medium duration coating cure processes and optimized for low ovens. The portfolio includes high-accuracy DATA LOGGERS with six or 12 measurement channels, protective THERMAL BARRIERS, the Datapaq Insight ANALYSIS SOFTWARE, and type K, N, or T THERMOCOUPLES. The DATAPAQ DP5 data loggers have been designed to ensure minimum cost of use. They can store up to 10 profile runs before being returned to the PC for download and detailed analysis. This enables rapid verification of a number of ovens with no wasted time. The powerful built-in & harsh-environment radio transmitter provides real time data from within the process opening a ‘window’ into the process, speeding up fault finding and process optimizations. The loggers can be recharged from flat to usable in just five minutes. A full charge via high-speed USB takes only 90 minutes and can provide 20 profile runs.

The automotive industry standard in thermal profiling of paint cure processes Silicone-free technology Multiple oven tests possible before returning to PC Process Pass/Fail at oven exit Up to 16 measurement locations in a single run Hard wired real-time data analysis from batch ovens Fully customizable and easy-to-use Insight analysis software Wide range of thermal barriers & thermocouples to suit your process needs

Powder systems with robots can be effectively used even for small batches. In addition to the classic method of powder coating using manual spray guns or masts, the demand for robot systems has risen sharply. Rippert offers the entire spectrum here too. Both powder-coating systems with robots and wet painting systems are supplied with intelligent software solutions. This also allows the economical processing of small lot sizes. Automatable high-speed paint changing systems have also been available for some time. Rippert plays a leading role in automated powder-coating systems with industrial robots.

For forced drying. Drying rooms Drying rooms offer the possibility to make the drying process faster and more comprehensible through forced drying. Depending on the paint systems, the temperature and humidity of the air can be adapted to suit the special requirements. In the high-gloss field in particular, special filters ensure the demanded degree of purity. Depending on the size and the specific task, Rippert also offers its drying rooms with heat recovery.

Water-sprinkled spray walls and spray booths with automatic paint sludge filtration system In wet separation, the overspray meets the water film of the spray wall and is thereby bound in the water. The sludge formed by this is discharged using sludge filtration systems. Water-sprinkled spray walls The overspray is sucked in in the lower area of the vertical water drain surface and is bound in water when it meets the film of water. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. In order to replace the water lost due to evaporation, it is recommended to fit an automatic water level controller. The entire quantity of water is fed to the automatic paint sludge filtration system via the disposal pump. A coagulant is added to the water by an automatic dosing unit, as a result of which the paint sludge in the circulating water is disbonded and can be separated more easily. The cleaning of the circulating water takes place in the separately arranged paint sludge filtration system. Depending on the paint system and plant version, the separation system is operated using a full or partial current method. Water-sprinkled spray walls/booths with underfloor paint mist extraction For the painting of large parts with a high paint throughput. The paint mist is sucked in under the grating cover. A substantial part of the overspray is already bound in the water by the constant sprinkling of the entire floor of the basin. The paint mist is washed out further in the lower section of the washout tower using a vortex washing system with downstream baffle plate separator. Optimum capture of the paint mist is guaranteed by the laminar air flow inside the booth. A further advantage over comparable systems is the low water basin height and the associated low foundation depth. The sludge formed by this is discharged using sludge filtration systems. Advantages

Standard advantages: RTS-Rotation – low-maintenance dry spray booth Overspray dry separation demonstrates its strengths in practice above all when relatively large quantities of paint have to be processed and the overspray portion cannot be reduced any further. Spray booth with dry separation are usually equipped with disposable filters or manually regenerative filters. These cause costs for spare filters, maintenance and disposal. In addition to that, operation has to be interrupted in order to exchange the filters. The ‘RTS rotation’ system was developed by Rippert in order to reduce these costs and tooling times. Maintenance intervals and filter service lives are prolonged significantly in comparison with conventional systems due to the new brush pre-filtration. How the ‘RTS-Rotation’ system works Overspray separation in the RTS-Rotation system takes place by means of a pre-filter and a fine filter stage. The pre-filter stage is formed by vertical, slowly rotating brush rollers. The bristles present a very large total surface area and absorb the adhesive particles from the overspray. During the slow rotation, the paint particles can dry on the tips of the bristles. This results in slowly growing cakings on the bristles. Scrapers are mounted in the area behind the brush rollers that continuously remove these cakings from the bristles. The dislodged, hardened material falls into the drawers arranged under the brushes and can thus be simply disposed of. The dry paint dust may often be disposed of as ‘commercial waste’. The brushes otherwise require little maintenance and do not need to be exchanged or renewed. The fine filter stage is formed by a special fleece filter, which is arranged above the brush rollers and must be manually maintained or exchanged in the standard version. The maintenance intervals depend on the paint material used. Automatic cleaning or an external fine filter with automatic cleaning is also possible as an option. Over 10 years of operational experience shows that around 75 to 95% of the overspray is separated out by the pre-filter stage and the rest by the fine filter stage. The degree of separation depends strongly on the type of paint and the drying reactivity during the flying phase. Use of the RTS-Rotation with the following paints Before practical use, the paints are tested and approved in Rippert’s own pilot plant. Stove enamels and 100% UV paint systems cannot be used. The horizontal version Furthermore, it is possible to use the system as a horizontal underfloor extraction system. This version is used, for example, by a machine manufacturer for large parts. In addition, a drag conveyor with gulley extraction is used there in order to automatically transport the particles cleaned off the brushes out of the pit. Conclusion The RTS-Rotation system is particularly useful when relatively large quantities of paint with an unavoidable overspray portion have to be processed, as otherwise a great deal of residual waste would result using conventional technology. Compared to water-sprinkled spray walls and normal dry spray booths the amortisation period is shorter; it is frequently less than two years.

With high-quality filter tubes and PTFE diaphragms. Paint dust filters Wet painting also results in overspray. Overspray is the solid portion of the paint that is not taken up by the workpiece. According to the purpose of use, the overspray is moist and sticky immediately after release. It is captured by the exhaust air stream in the spray booth and fed to a filter. This can be, for example, a baffle plate filter, paper filter, fleece filter, glass fibre filter or also combinations of these. The adhesive effect causes the paint particles to adhere to the contact surfaces of the respective filter medium, as a result of which a good degree of separation is achieved. However, all these filters are storage filters, i.e. the filters clog up more and more during operation and cannot be regenerated. A filter exchange becomes necessary if the exhaust air rate of the spray booth falls below the minimum. This can be very time-consuming under certain circumstances and the work process must be interrupted in order to do it. To make things worse, not only must the filtered and bound paint residues be disposed of, but also the actual filter materials. Such tooling times are not justifiable for automatic, continuous or multi-layer painting processes. Continuous procedures such as automatically cleaned filters are likewise required for this. The humidity and the adhesiveness of the particles to be filtered are thereby the problem. In order to solve this problem, the paint particles should be relieved of their adhesive capability as far as possible whilst still inside the paint booth. Our patented ‘RTS-Rotation’ system is outstandingly well suited for this. The system is comprised of slowly rotating brush rollers, which take up the adhesive paint particles on the surface of the bristles and allow them to dry there. The bristles are automatically regenerated at pre-specified time intervals by combing devices that swing in at the rear of the brush rollers. The dislodged paint residues can then be removed and disposed of either manually during work breaks or automatically during operation. The degree of separation of this system is, however, insufficient to satisfy the environmental protection requirements concerning residual dust content in the exhaust air. A further filter stage is necessary for that. It must be assumed that the paint particles arriving here are to a certain extent still damp and sticky. For this we use special paint dust filters with high-quality filter tubes with PTFE diaphragms. If necessary, precoating agents (auxiliary dust) are used in order to neutralise the adhesive capability of the particles and to keep the dust layer on the filter elements permeable to air. The precoating agent is injected into the raw air pipe by means of special dosing units. The filter tubes are cleaned by means of compressed air impulse cleaning. The use of this technology requires special know-how. We have had the appropriate experience for almost ten years. The implemented plants have capacities ranging from 5,000 to 90,000 m³ /h. Because of the large number of different paint systems, individual experiments are usually necessary in our pilot plant in order to find the correct solution for the individual case.

Paint stripping system Clean-o-mat RC - E The proven and solid single-chamber system for the automatic and efficient paint stripping of large and small components. The paint stripping of the products is carried out in the spray process using an appropriate organic bio stripper. Following this, the rinse occurs in a separate system. The PERKUTE-system: economically - environmental – effektive Basic equipment Compact and sturdy construction Made of stainless steel Simple operation Space-saving 3D-blast pipe system incl. fan nozzles Low water pressure switch as dry-run protection Suction filter made of stainless steel front of the pump Automatic steam extraction Electronic basket drive 2“ ball valve for the tank emptying Safety limit switch at cover Stainless-steel pump Technical data No lieability accepted for specifications, which are subject to alteration. Tailor-made machines to be quoted on request. Before and after pictures

The large volume booth used here enables an increase in the flexibility and, at the same time, a higher production and quality assurance than that used in the VEN SPRAY MIN concept. Integrated fast colour change systems for one and two component lacquer systems as well as the feasibility of a wet in wet application of two lacquer systems (depending on the paint systems) in one pass, establish faster production times, reduced rejects as well as a resource saving utilization of the spray media. Example of a complete finishing line including pre-treatment and drying:

This machine has a twin cleaning unit, therefore it can be used for a dual application of water and solvent based paint systems. Reproducible results guarantee process reliability. The modular construction enables future expansion of the machine line and thereby ensures your investment for the future. Working width: 1,300 mm Working height: 920-960 mm Feeding speed: 3-8 m/min. Exhaust air volume: 7,000 - 10,000 m³/h Connect value: 20 KW Machine dimensions: 5,100 x 3,440 x 2,850 mm (L/M/H) The twin cleaning units of this flexible system technology enable a dual application for water and solvent based paint systems. The targeted paint-recovery by means of the patented V-belt system offers a maximum of profitability and environmental friendliness.

UV curing paint systems are hardened within seconds by intensive UV radiation. These systems permit short production processes requiring little space. The number of required radiators depends on the throughfeed speed, the type of paint, the quantities applied and the workpiece geometry. Performance optimised UV lamps are used in the VEN DRY UV dryer. These feature emission spectra perfectly matched to the individual paint/lacquer. Mature transformer technology in combination with high-performance UV lamps ensure safe and reliable operation. The new generation of dryers with "SURROUND-UV" technology offers the following advantages: