Moulds production - Import export

ALWA MOULD SLV is a universal two-component fast casting PU resin for mould making. It is used for the production of milling devices, negatives, product holders, foundry moulds, mould plates, copy moulds, core boxes, pattern plates, casting moulds, prototype parts, supporting moulds and synthetic cast. It consists of a beige-brown low viscosity resin component A (polyol mixture) and a red-brown, low viscosity hardener (component B) based on isocyanate (Methylendi(phenylisocyanat)e = MDI). Two types are available with different pot life: *ALWA MOULD SLV 3 ~ 3 min. pot life *ALWA MOULD SLV 9 ~ 9 min. pot life

Use our industrial manufacturing expertise for your products too ,Manufacture of silicone or aluminium moulds ,Gas internal pressure procedure (GIP) Processing of sheet plastic (cutting, milling, bending) More information available at https//www.geck.de

Together with the Fachhochschule Münster – University of Applied Sciences we are working on ALWA PERM (patent No. 2583995). This is a metal-filled casting resin for producing a porous, resin-bound mould. These materials are applicable in the areas of thermoforming, the ceramic industry, intake moulds and devices, pneumatic cushioning, the filter industry, etc. ALWA PERM allows a castable production of porous metallic materials with a binder for the first time. The system offers a highly accurate mould surface reproduction. The profile characteristics goes far beyond the current state of the art. NO MORE DRILLING OF VACUUM HOLES! NO DAMAGE OF THE MOULD SURFACE DUE TO DRILLING HOLES

Kullen-Koti has a large range of moulded brush discs. These are used for various applications, namely, de-burring. For this, brush discs with nylon abrasive filling or wire are mainly used. The abrasive filling removes burrs that occur during production processes. Moulded disc brushes are characterised by their filling density. This can´t be achieved with other brushes. Furthermore the moulded disc brush has an extra flat filling. That leads to perfect deburring results and has a longer service life than conventional brushes. They need to be replaced much less frequently. The brush discs are available in diverse dimensions and materials. They can be provided with a bore with or without a keyway. There are other connecting possibilities, such as nuts and cams. Besides abrasive filling and wire, all available filling materials can be used.

ALWA MOULD P is a cold curing casting resin for the production of porous moulds, slabs and blocks for the ceramic industry. It is a porous and high-strength plastic, which is well-suited for high pressure casting applications. ALWA MOULD P can be used in various areas of the tableware and sanitary ceramics, technical ceramics, plastic mould procedure as well as various filtration processes. The high stability and defined porosity of the material allows highly accurate mould surface reproductions. With ALWA MOULD P various geometric moulds for filtration processes of suspensions can be produced. ALWA MOULD P can be used for ceramic slip pressure casting procedures. In this procedure, water is removed by a filtration process of a clay suspension (slip), so that an increasing clay layer is built on the mould wall over time. The moulds, slabs and blocks of ALWA MOULD P are easily machinable (e.g., drilling, milling).

The CB3 High pallet box is injection moulded in one shot with three runners or nine feet and therefore particularly robust. With a height of 1,140mm and a capacity of around 1,000 litres, it is the perfect solution for efficiently transporting particularly large quantities or bulky goods. Single-mould production ensures a robust runner or foot connection; additional ribs above the entry openings of the closed outer walls offer increased protection against forklift tines and the strong ribbing of the lower deck ensures that the bottom of the container is very robust. Integrated stacking cams on the outside corners lock with the stacking pockets in the bottom, ensuring stacked boxes are firmly secured. Characteristics: Walls closed High stability of container bottom due to strong ripping Smooth interior walls for easy emptying and cleaning The container is based on DIN EN 13626 and DIN EN ISO 12048. Options: Lateral trunnions Drain port RFID Lid

Air-free slack filling – calibres up to 200 mm The ICA is the ideal machine for large calibres and moulded products up to a calibre of 200 mm. Fibrous, collagen and plastic casings can be processed. The innovative iris separator makes the ICA ideal for the production of large volumes like slicer products, moulded ham, even those made of whole muscles. Subject to technical modifications.

GC green 2082 MI contains 20% natural fibers and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for various packages or even plant clips. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green M2571 7G3 A contains 25% natural fibers and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional acreage. Often this material has already been used for our thin-walled plantable plant pots: Natural Pot. In order to provide you with an optimal color selection, we have had 10 masterbatch colors certified by TÜV Austria. We will be happy to advise you. Further advantages of GC green: 100% recyclable Reduced cycle times No sink marks Lower energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

GC green 3082 MIF T13 contains 30% natural fibers of sunflower seed shell and is a biomaterial - allrounder for various injection molding applications. With GC green you get a resource-saving and certified-home-compostable material with ground sunflower seed hulls. The fibers from sunflower seed hulls are a by-product of sunflower oil production. They are GMO-free, do not compete with food and do not require additional land for cultivation. Frequently, this material has already been used for the HOMEcap coffee capsule and various packaging in the food sector. Further advantages of GC green: 100 % recyclable Reduced cycle times No sink marks Certified quality Reduced energy input In addition to our allrounder compounds, we naturally have many other material formulations. Just contact us, together we will find the perfect compound for your application.

POWERFUL AND INDIVIDUAL – FOAMplus® BAG PACKER² The FOAMplus® Bag Packer² system produces foam packaging bags at the touch of a button, which adapt specifically to the contours of the packaged goods. Thanks to the proven foam-in-bag system, film bags can be filled with foam automatically through regular batch production or individually, directly at the packing station. When a bag is produced the expanding polyurethane foam pad will quickly mould itself around any product shape in seconds, and affords the highest degree of protection against shock, vibration and compaction. A robust solution for goods in transit and storage that ensures products arrive in perfect condition. Thanks to its low weight, it also reduces transport costs. FOAMplus® Bag Packer² features a user-friendly display screen, where you can adjust the size and fill volume of the bag, program bag sequences, and store defined packaging sizes in the system. The FOAMplus® Bag Packer² is designed to run four film...

PU composites are mainly found in the production of moulded parts resistant to bending. The skilful combination of materials puts the topic of lightweight construction into the spotlight (honeycomb technology applications). Sophisticated surface designs are supported by corresponding PU / UP resin systems. Thanks to the reduced component weight, moulded part applications are used in the automotive sector – and, with corresponding flame protection formulations, also in rail vehicle construction. Typical properties Moulded part density of 450–1100 kg/m³ Fibre proportion from 30 % Available foaming agents: usually water Reinforcing materials Glass fibre rovings Glass fibre mats and non-crimp glass fibre fabrics Carbon fibres Natural fibres (hemp, sisal, coconut etc.) Special formulations and versions Honeycomb materials for sandwich structure components Paper honeycombs Waterproof paper honeycombs (patent-pending process) Plastic honeycombs Aluminium honeycombs Systems with a large processing window Use of polyols based on renewable resources Self-parting with simultaneous good lamination properties Flame protection formulations Automotive: FMVSS 302 Rail vehicle construction: DIN 5510 (S4, SR2, ST2) Aircraft construction: FAR 25853, ABD 0031 Construction industry: DIN 4102 B2