Molded - Import export

SCHOCK is the specialist in the production of cold-rolled profiles according to individual customer requirements. With a wide range of different technologies, we manufacture special profiles as customized functional elements up to complete assemblies.

The milling cutters used during roughing in die and mold making have to continuously withstand high levels of stress otherwise process reliability and quality cannot be guaranteed. That is why the CopyMax® product family by LMT Kieninger has been specially designed to handle these extreme conditions. The patent-pending HQS (High Quality Sintering) production process and Nanomold Gold high-performance coating ensure high endurance during roughing and semi-finishing. The double-sided CopyMax®2 indexable insert has already convinced many customers with its up to fourfold increase in service life. The single-sided CopyMax®1 insert is now also available. Users can therefore select the appropriate model depending on to the requirements of the respective component. This definitely increases tool life and process reliability while simultaneous reducing handling.

LMT Tools has developed the CopyMax family, specially for the die and mold making industry The latest addition to the family is the one-sided indexable insert CopyMax1. It is an alternative for the reliable CopyMax2 with a two-sided indexable insert. opyMax1 and CopyMax2 prove their advantages above the competition during the roughing and the semi-finishing processes. Both tools are manufactured using the manufacturing process HQS (High Quality Sintering), which is registered for patent approval. For the first time, HQS allows for pressing and sintering a ball nose copy insert complete, resulting in precision sintered cutting edges. In addition to introducing the new indexable insert CopyMax1, LMT Tools has developed new shanks for the CopyMax. A cylindrical steel shank version is available in two different lengths, and the cylindrical bolt-on milling cutter are both new to the program. Both milling systems are designed with internal coolant supply.

Highly versatile: The MultiFace H45 PRO4 and P45 PRO8 face-milling cutters enable high material removal rates even on lower performance machines. This is achieved with the highly positive cutting edge geometry of the MultiFace H45 PRO4, which has four cutting edges per indexable insert, as well as the positive cutting edge geometry of the MultiFace P45 PRO8 with its eight cutting edges. The easy cutting cutters can therefore be used for many different applications.

the single layer panel provides for high screw extraction forces excellent bond with the dispensed concrete good environmental conditions walls are ready for painting, wallpapering and nailing

Plastic Mold Part (AC Controller) Inspection At this point the manufacturer is looking for scratches and chips and dimension specifications manually. In this respect manual inspection is not a repeatable or trustworthy method to guarantee steady quality of goods. It will be demanding for a human worker to detect this for a long period. QuellTech Solution Plastic Mold Parts are easily measurable materials for QuellTech scanners. Using the QuellTech Q4-120 Laser Line Scanner it is possible to obtain very precise reflection free 3D point clouds. A Software making necessary detections in 3D point clouds can effortlessly check dimensions and find scratches or any other defect which allows the manufacturer to automatically parse outparts that do not pass the tolerance levels.

CIC will be happy to support you in planning, securing, controlling, monitoring and optimizing your quality management, e.g. with: advanced quality planning supplier quality purchased part quality component qualification product engineering Supplier Audit Internal audits Process monitoring and process optimization Production control and monitoring at the supplier bottleneck coordination production readiness tool design Tool tracking mold trials Gauge concepts and gauge acceptance component measurements Resident Engineering Task Force Abbreviations such as APQP, PEP, FMEA, PPAP, 8-D, 5Why are not foreign words for us but common tools.

Light, synthetic oil with extremely powerful release for minimal-/micro spraying Alloy Al, Mg Properties and Advantages • film-forming ability at temperatures exceeding 400 °C • release agent for minimal-/micro spraying • improved viscosity for even better atomizing • start up of new dies • forms release layer lasting multiple cycles • reduces metallization in problem areas • replaces traditional pastes (e.g. silver- and acid containing pastes) • significantly reduced smoke development • 25 % more active substance compared to Isolat® UP 78

Release agent for Mg structural parts with low tolerances Temperature Range 160 °C bis 400 °C Alloy Mg, Al Properties and Advantages • good adhesion and film formation properties even at high temperatures • formation of a thin release film

Tried and tested release agent, which is qualified for glueing and welding of structural castings Temperature Range 130 °C to 350 °C Alloy Al, Mg, Zn Properties and Advantages • ideally suitable for conventional as well as micro-/minimal spraying • approved for glueing, welding, painting and powder coating • no build-up • die wetting already at lower temperatures

Plastic injection molded parts from all common plastics, prototypes and rapid prototype parts, plastic parts with inserts, plastic parts with paintwork, with chrome plating, with decorative lamination also in leather, rubber parts, rubber-metal connecting parts, parts made of carbon, visible carbon.

Production of elastic and plastic components for all industrial sectors up to racing technology. No matter if single piece - sample production - small series - large series or the production of prototypes. Almost EVERYTHING is possible - and this means from the smallest miniature component (Ø 1 mm) up to large parts (currently Ø 2500 mm).

Neoprene endless molded timing belts (form belts)  STD S8M / S14M / DS8M

Neoprene endless molded timing belts (form belts)  STD S3M / S5M / S8M

Neoprene endless molded timing belts (form belts)  HTD 8M / 14M / 20M

Neoprene endless molded timing belts (form belts)  HTD 5M / 8M

Neoprene endless molded timing belts (form belts)  HTD 3M

Neoprene endless molded timing belts (form belts)  L / H / XH / XXH

Neoprene endless molded timing belts (form belts)  XL

Neoprene endless molded timing belts (form belts)  MXL

Neoprene timing belts are manufactured in a sophisticated process with state-of-the-art production engineering. They are made of chloroprene with glass-fiber cords and protective fabrics on the carrying surface.The high-performance timing belts of the Premium Series were especially developed for heavy-duty and high-speed power transmission tasks. Improved materials and an optimized combination of materials provide even more performance.Profiles: MXL, XL, L, H, XH, XXH DXL, DL, DH 2M, 3M, 5M, 8M, 14M, 20M D5M, D8M, D14M 3MP, 5MP, 8MP, 14MP (Premium Series) S3M, S5M, S8M, S14M, DS8M Properties: Form-fit, synchronous running Longitudinal stability, negligible elongation Low noise and resistant to abrasion Maintenance-free Positional accuracy, isogonic Flexural fatigue strength High belt speed

We accompany you with our design and development from the idea to series production! We process all common thermoplastics for you. Besides polyurethane, these are mainly: PE (polyethylene), PA (polyamide), PP (polypropylene), POM, ASA, TPU, PP, TPE as well as glass fiber reinforced plastics. Advantages of the injection molding process are low unit costs with high batch sizes. Before an injection mold is ordered, we build view samples for you as laser-sintered elements or by means of 3D printing. In this way, the desired part can already be viewed without having to spend a lot of money. Our machines inject molded parts from 5 to 6000 grams.

We use state-of-the-art machines to produce high-quality molded parts in the area of PU casting technology. By varying the raw materials, formulations and manufacturing processes, the properties can be specifically influenced. Therefore, we can produce difficult geometries and also larger components with the excellent properties of a polyurethane. In casting technology, small and large quantities can be produced cost-effectively using simple molds. Firm bonding with other materials (steel, aluminum, cast iron metals, etc.) is also possible.

• Mold measurements up to 4 x 2 x 1 m • Does away with elaborate and expensive mold set-ups • Short throughput time (a few days) • Sand molds correspond 1:1 with CAD model • Structures can be designed in accordance with requirements, without having to watch for draft angles or undercuts • Special sands prevent casting problems • Surface quality can be adjusted through use of different sands • Coarse-grained sands for high gas permeability • Considerable flexibility with changes in geometry, without additional expenses • No storage or maintenance of patterns • Cost savings particularly for complex molds and batch sizes of 1 to several hundred pieces

PU timing belt AT-Pitch and T-DL Pitch AT5 / AT10 / AT20 / T2,5DL / T5DL / T10DL

PU timing belt imperial Pitch MXL / XL / L / H