Metal milling - Import export

- made of steel - with safety housing - desktop machine or stand-alone - incl. CNC control Zero3 - incl. ConstruCAM-3D software - incl. Estlcam software - 16 different sizes available

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We love a challenge so we are more than happy to take on special designs. We translate your specifications into top-quality products. In order to meet the most stringent requirements, we rely on our comprehensive machine park and on the production facilities run by highly specialized partner companies. These machines have been designed to manufacture both individual items and batches without any problems. Would you like to have more detailed information on our special designs? Why not contact us directly? We will be happy to assist you. Milling of profiles Special concrete designs Rings for placing Shore test specimens Milling of dumbbell test specimens for tensile tests Multiple test specimens according to DIN 53281ff Stainless steel rings for tests according to EN ISO 10563 Spacers for standard joints according to ISO 11600 Spacers for elongation test according to ISO 11600, made of aluminum or PMMA in various % values Feed mechanisms

Thickness and strength: 0.3 to 100 mm Parts length: to 500 mm Materials: steel, stainless steel, aluminum and plastic In association with our high qualified partners the supply of hardened and coated standard parts is self-evident. Our products are galvanized on request, painted, anodised, phosphated, zinc flake coated (e.g. GEOMET) etc

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. On this machine, you can even process thicker plate material, as the clearance height of the Z-axis is 200 mm. Versatile application possibilities: drilling, cutting or engraving in different materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

In the basic version the MMC 5000 consists of a main X-axis featuring a linear air bearing (feed axis), a linear roller bearing Z-axis (infeed axis) and the milling spindle (air bearing) mounted on top of the Z-axis. The main application is face milling of optical and mechanical precision components. A Y-axis is available as an option. Another useful accessory is a second milling spindle, used perpendicular to the first one, thus allowing for the machining of two sides of a workpiece to perpendicularity in one setup. Accessories, like vacuum chucks, different milling spindles, touch probes for part thickness measurement, machine interferometers and other sensors for insitu measurement of workpiece shape and roughness, make the MMC 5000 machines an effective tool. In addition, various sensors are available for measuring of the workpiece geometry and surface quality during the manufacturing process.

The MMC 600/900 is the basis for a series of machines that, via several accessories and options, can be fully customized to individual needs. In the basic version the machine consists of a main X-axis featuring a linear air bearing (feed axis), a linear roller bearing Z-axis (infeed axis) and the milling spindle (air bearing) mounted on top of the Z-axis. The main application is face milling of optical and mechanical precision components. Several accessories like a Y-axis, an A-axis and/or C-axis are available, thus expanding the range of machinable parts to
microstructures, lenticular structures, spheres, polygons and so on. Accessories, like vacuum chucks, different milling spindles, touch probes for part thickness measurement and even machine interferometers for insitu measurement of workpiece shape, make the MMC 600 and 900 machines an effective tool. Besides further accessories, there is the possibility to make customized solutions, to adapt the machine to your needs.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs.Please do not hesitate to contact us.

To create ideal conditions in terms of rigidity and damping for multi-axis machining, the series was equipped with hydrostatic (oil) bearings. By using diamond tools, optical surface quality can be achieved on a wide range of materials like crystals, nonferrous metals and plastics, even with complex geometries. Similar to the MMC 600/900 air bearing machines, the basic setup can be equipped with various accessories. The basic setup consists of 3 linear axes and can be upgraded by additional rotary, tilt or spindle axes to 4, 5 or 6 axes. Accessories, like different spindles, vacuum chucks, palleting systems, 3D touch probes for workpiece measurement, tool changer and automated tool setting, allow an effective use of the machine. Besides further accessories, there is the possibility to develop customized solutions, to adapt the machine to your needs. Please do not hesitate to contact us.

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. The Yaskawa servo motors installed on all axes bring speed and precision to the production process. Versatile application possibilities: drilling, cutting or engraving in materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. On this machine, you can even process thicker plate material, as the clearance height of the Z-axis is 200 mm. Versatile application possibilities: drilling, cutting or engraving in different materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

Thanks to the robust steel frame, our T-Rex CNC mill enables you to produce precisely, quickly and cleanly. Even with workpieces made of hard material, you will achieve ideal results, thanks to the high stability of the CNC machine, which is guaranteed by the robust construction. On this machine, you can even process thicker plate material, as the clearance height of the Z-axis is 200 mm. Versatile application possibilities: drilling, cutting or engraving in different materials such as plastic, wood, granite, marble, stone and metal can be done with high accuracy. Basic equipment: > vacuum table with several zones > manual central lubrication > KinetiC-NC control software > ergonomic control panel with integrated CNC control > full version of the design software ConstruCAM-3D > Estlcam software CE-compliant commissioning of our CNC machines requires the attachment of the protective housing and the exhaust connection.

The question of the ideal milling cutter is dependent upon the material to be machined. A single-tooth cutter is often an advantage for ""soft"" materials (PVC, Perspex, Kömacel, etc), wooden materials (chip- or flakeboard) and non-ferrous metals (soft aluminium, Alcubond, etc.), as the problem of cutting erosion in comparison to clogging recedes. A double flute is better suited to very hard plastics and harder types of aluminium (short chipping). Milling cutters with 4 or more flutes are predominantly used to mill metals. SINGLE-TOOTH MILLING CUTTERS Single-tooth milling cutters are mainly used for machining ""soft"" materials. Their extra large chipping space guarantees an ideal chipping removal and high stock removal rate. MULTI-TOOTH MILLING CUTTERS Multi-tooth milling cutters are used for machining ""harder"" materials. Smoother running is achieved, as several cutting edges are always in contact. The more flutes the tool has, the smaller the individual chippings will be.

SCHMIDT Zerspanungstechnik manufactures machines for many different industry sectors With our high-precision machinery and qualified employees, we fabricate custom machinery and plant equipment individually tailored to the needs of the particular industry. We act as dialogue and development partner for industry in the field of mechanical and plant engineering, and our service portfolio encompasses everything from consultancy and development work and implementing precisely tailored solutions to on-time assembly and installation on site. We design and develop machinery and plant equipment for our customers that need to meet very stringent requirements. SCHMIDT Zerspanungstechnik has a very high degree of vertical integration - something that has resulted in us becoming system partner in many branches of industry. We construct machinery and plant equipment for the following branches of industry: Steel processing Automotive Defence engineering Energy technology

SCHMIDT Zerspanungstechnik has already become many customers' system partner of choice We provide complete mechanical engineering solutions: Whether you want to modify or upgrade existing systems, optimise manufacturing processes or automate your production: Our expertise in mechanical engineering enables us to come up with the ideal solution for you. We support you throughout the entire production process - even as your system partner if you wish: We listen to your ideas; we draw, design, engineer, build and even surface finish the new product that is destined to go into service as a machine, jig or tool at your site. We have clear organisational structures and work processes: Our qualified staff, who not only have many years of experience, but also undergo continuous training to ensure that they are always up to date, ensure that everything runs smoothly.

SCHMIDT Zerspanungstechnik can spray-paint components weighing up to five tonnes SCHMIDT Zerspanungstechnik's contract manufacturing service doesn't end with the metal processing: We deliver components to our customers that are ready to install. This also includes the surface treatment of the manufactured parts with a painted finish of your choice. It may be more complex than other industrial painting methods, but it offers many advantages and is considerably more flexible. Our employees in the paint shop are familiar with the latest techniques and can work on constructions of up to five tonnes using the cup spray gun method. This is how we win satisfied customers: Only products of the utmost quality leave our workshop.

Our modern machinery ensures precision and offers a multitude of options when it comes to grinding different work pieces SCHMIDT Zerspanungstechnik relies on the highest precision and quality when grinding work pieces and components for contract manufacturing jobs. The advantages of grinding over other types of machining are the easier machinability of hard materials, the high dimensional accuracy and the low roughness of polished surfaces. When it comes to grinding, we rely on our modern machines and the vast experience of our motivated staff. We're able to flat grind work pieces with dimensions of 1700 x 750 mm and perform external cylindrical grinding on parts with a diameter of up to 500 x 2,000 mm. For external cylindrical grinding, we can handle component weights of up to 500 kilograms.

SCHMIDT Zerspanungstechnik's contract manufacturing department has a well-provisioned materials warehouse and the latest automatic band saws SCHMIDT Zerspanungstechnik's contract manufacturing division is a competent partner when it comes to cutting by saw too. We stock standard materials in the most common dimensions in our materials warehouse for you. This means that we can respond to requests extremely quickly. We have two ultramodern automatic band saws that can precisely cut to size materials with a diameter of up to 450 mm. The machines are capable of cutting mitres and stack cutting too.

SCHMIDT Zerspanungstechnik uses state-of-the-art metal working machines to apply the finishing touches SCHMIDT Zerspanungstechnik's modern milling machines make it possible to custom-machine work pieces to extremely high precision during contract manufacturing work. Our machinery includes several universal machining centres and computer-controlled CNC milling machines; among them column, bed and gantry milling machines. 5-axis milling technology allows the machine to position and move the milling cutter at any angle to the workpiece which makes producing extremely complex 3D contours possible. In addition to this, our machines offers qualitative benefits in that almost all points to be machined can be reached without having to re-clamp the work piece. We also have fully controlled rotary index tables and indexing heads, and work with magnetic and vacuum clamping systems. We're able to machine work pieces of up to 10,000 mm in size.

Our workshop is equipped with CNC boring mills SCHMIDT Zerspanungstechnik's modern machinery offers a variety of options when it comes to the contract manufacturing and machining of work pieces and large machine parts. As a reliable machinist of large parts, SCHMIDT Zerspanungstechnik relies on state-of-the-art CNC boring mills whose complex movements are controlled by computer and which can be programmed. The employees working in our machine shop have modern 5-axis boring mills with axis travels of 3,500 x 2,000 x 1,500 mm at their disposal. They allow us to perform heavy-duty machining jobs as well as all other typical milling work. Our complete mastery of this flexible manufacturing process guarantees high-quality results are achieved in the most efficient way.

SCHMIDT Zerspanungstechnik will meet even the most demanding customer requirements SCHMIDT Zerspanungstechnik sets high standards in terms of precision and quality when it comes to turning too: Our modern machinery includes various CNC lathes that boast the latest technology. The features of our high-precision machinery allows us as a machining specialist for large parts to produce work pieces with a swing of up to 1,100 mm and turning lengths of up to 4,500 mm and achieve the required surface finish with ease. Our lathes have roller burnishing and grinding tools so that your work pieces and semi-finished products can be individually customised to your specifications and special finishes realised. As a machining specialist for large parts, we rely on top quality and reliable processes when it comes to turning too.

SCHMIDT Zerspanungstechnik builds jigs that stand up to the test With our modern CNC-controlled machinery and superbly trained staff, we manufacture accurately machined jigs that optimally enhance our customers' processes. SCHMIDT Zerspanungstechnik is highly specialised in its field and sees itself as dialogue and development partner of industry in the jig making sector: Our service begins with advising on the right solution and covers everything from development of the jigs themselves to the on-time assembly and installation of the new component. We're renowned for the quality of our products: We design and develop jigs for customers from all different branches of industry, which must fulfil very specific functions when later put into service. SCHMIDT Zerspanungstechnik operates using efficient and well-controlled processes with a high degree of vertical integration;

SCHMIDT Zerspanungstechnik provides jig making services for many branches of industry As a competent partner in the field of tool making, we perform repair, maintenance and modification work on our customers' tools. We also carry out development work on the tools according to the customer's requirements and drawings. These extremely high-quality tools are used in a variety of production processes and serve as quality assurance for our industrial customers during the manufacture of their products. The expertise and knowledge we bring to bear when carrying out customisation, repair and maintenance work on special-purpose and custom-made tools assists our customers in finding the optimal solution. Our tools are purchased by manufacturing operations and end users in various branches of industry. SCHMIDT Zerspanungstechnik boasts state-of-the-art CNC manufacturing technology

BK 0.5 US/K – BK 2.5 US/K (0.5 – 2.5 m² filter area) Dry cake discharge No fleece consumption compact systems are used for cleaning contaminated cutting fluids in metal processing and rolling mill operations. Cleaned cutting fluids have longer lifespan, improve the surface quality of workpieces or rolled goods, and help dissipate heat at the processing or forming location. Advantages: Fully automatic operation Excellent filtration results without fleece consumption Minimal carryover of cutting fluid Dry cake discharge Low maintenance requirements Full-flow filtration Maximum lifespan of cutting fluid Option for emergency operation with fiber fleece The cleaned cutting fluid is supplied to the system pump (A) from the clean tank (B) of the processing machine (C). The contaminated cutting fluid is introduced into the dirt tank (E) of the folding belt filter system through the lifting stations. The internal processing of the system consists of two steps: “Filtration” and “Regeneration.”

Automatic Precoat Filter are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Fully automatic operation Excellent filtration results Compact size Low maintenance requirements Full-flow filtration Dry cake discharge with minimal carryover of cutting fluid No fleece consumption Maximum lifespan of cutting fluid Operating Principle: The cleaned cutting fluid is supplied to the filter system pump (1) from the clean tank (2) of the processing machine. The contaminated cutting fluid is introduced into the dirt tank (3) of the cake filtration system through inlet channels or lifting stations. The internal processing of the system consists of four steps: “Cake Formation,” “Filtration,” “Regeneration,” and “Sludge Treatment.”

Hinged belt filters, also known as folding belt filters, are used for cleaning contaminated coolant fluids in metal processing and rolling mill applications. Cleaned coolant fluids have longer service life, improve the surface quality of workpieces or rolled goods, and assist in heat dissipation at the processing or forming site. Advantages: High throughput capacity No backflushing required during regeneration Easy discharge of filter cake Short regeneration time Compatible with various plastic filter belts High and low-pressure flushing system Cost-effective Operation: The F.E.S. hinged belt filter incorporates a circulating plastic filter belt to meet the filtration requirements without disposal issues. A filter belt cleaning device is located below the filtrate discharge chamber. The opening and closing of the chambers are controlled by two pneumatic cylinders. The self-locking toggle lever mechanism keeps the chambers closed even in the event of a loss of compressed air.

Vacuumfilters are used for the cleaning of contaminated cutting fluids in metal processing and rolling mill applications. Clean cutting fluids lead to longer tool life, improved surface quality of workpieces or rolled goods, and efficient heat dissipation at the processing or forming point. Advantages: Compact size Excellent filtration results Low installation effort Low maintenance requirements Affordable price Optional configuration without consumable filter fleece, with continuous filter belt, and washing device Significantly lower consumption of filter fleece compared to gravity filter systems during challenging filtration tasks and fleece operation Operating Principle: The contaminated cutting fluid flows through a piping system (1) and an inlet distributor (11) into the dirt chamber (2) of the underpressure filter tank.

Pressure belt filters are used for cleaning contaminated cutting fluids in metal processing and rolling mill applications. Cleaned cutting fluids have longer lifespan, improve surface quality, and contribute to heat dissipation at the processing or forming point. Advantages: High throughput capacity No backwashing during regeneration Easy discharge of filter cake Short regeneration time Compatible with various plastic filter belts High and low-pressure rinsing system Affordable price Operation: The F.E.S. pressure belt filter addresses the need for filtration without disposal issues by utilizing a standard feature of a circulating plastic filter belt. A filter belt cleaning device is integrated into the head section of the belt filter. The closing mechanism of the sealing flaps, lowered pneumatic cylinders, and movable protective covers ensure a low height for easy installation and operation.

Temperature range: 250 °C to 3200 °C 4-year warranty Durable IP65 (NEMA4) housing Manual Variable focus Sighting options: Laser through the lens and Visible through the lens Video Camera through the lens and Visible through the lens LED through the lens and Visible through the lens LAN/Ethernet interface with PoE for sensor communication (ASCII, Video, and Webserver) Profinet interface option Programmable relay output Fail-safe alarm Isolated analog input/output Rugged stainless-steel housing Dirty-window alarm Endurance software for remote configuration, remote monitoring and field calibration Single or two color models available APPLICATIONS Metals processing: molten metal/forging, hot rolling mills, rod/wire mills Heat treating & annealing Induction heating Lightbulb and halogen lamp production Glass melting Semiconductor furnaces Cement & lime kilns Refuse burning Carbon graphite production Foundry & welding Rubber & thick plastic