Mechanical presses for forming metals - Import export

ANDRITZ Kaiser produces highly precise presses for the metal forming industry, thus increasing productivity, quality, and lifetime and decreasing overall operating costs. ANDRITZ Kaiser has delivered more than 8,000 presses for numerous customers world wide, each different in its application. A large number of factors have to be taken into account when deciding on the right press: technical requirements from the product, expected productivity, technical requirements on the press line, integration into the existing production lines, fixed and running costs, process control, fast availability of maintenance/service, availability of spare parts – all these considerations influence mainly the total cost of ownership. Our press solutions are: Conventional high speed presses from 630 kN up to 4,000 kN Conventional stamping and deep drawing presses from 1,000 kN up to 8,000 kN Cutting presses from 1,600 kN up to 6,300 kN Heavy presses from 10,000 kN up to 25,000 kN Servo presses from...

ANDRITZ Kaiser supplies high-precision mechanical presses for sheet metal forming. The decades of experience and the technical execution of the stamping and forming machines guarantee exceptional precision, high productivity and reliability as well as a significant reduction in operating costs. However, a forming line consists not only of the press but of a number of ancillary equipment and auxiliary units, which only result in a functioning system as a whole. We have more than 70 years experience in the integration of press and peripherals. Our experts know exactly the mutual dependencies and requirements of the individual sub-systems. Profitability and productivity are the result of an optimally coordinated system. We are happy to advise you on the planning of your forming plant. However, a forming line consists not only of the press but of a number of ancillary equipment and auxiliary units, which only result in a functioning system as a whole. We have more than 70 years...

The O-forming press applies a press force of 4,000 metric tons per meter of pipe. This is necessary to form today’s material grades above X100 to the desired round shape at the optimum level of reduction. The control concept with (patented) multi-cylinder parallelism control ensures that the moving beam maintains a position parallel to the press table with a tolerance of +/-1 mm/m over the entire length. Combined with our tools, this results in a precise pipe gap which leads to signicant time and material savings for the subsequent welding process. The intelligent sensor and control concept of all main cylinders ensures that dierent sheet lengths (e.g., residual lengths) can be processed. The press is powered by either conventional drive concepts or via frequencycontrolled drive concepts. Our ECO Drive uses the high moving load of the moving beam to generate energy during the controlled quick lowering of the beam. This energy is fed back to the power network.

Siempelkamp is number one in tailor-made plants for the leading manufacturers of pipeline pipes. These large-diameter pipes with longitudinal weld seams are manufactured using crimping, U-forming, and O-forming presses. Compared to other processes on the market, these three presses achieve high production outputs of up to 30 pipes per minute regardless of the pipe diameter. For these large presses featuring our proven metal frame construction, the heavy component parts and tools are manufactured in our in-house foundry. The three hydraulic presses present the essential forming units of a modern production line for longitudinally welded pipes with lengths of up to 18 m in three forming steps. For each of the three forming steps, Siempelkamp oers the optimal press and the associated equipment for the forming line (e.g., pipe transport, lubrication, measuring).

As the leading provider of metal forming presses we are setting the standard worldwide. Our expertise in plant engineering and process technology is unique. This is because the individual performance features from the design to the startup of the equipment create a coherent and complete solution from a single source. Our hydraulic presses for metal forming are at home in cold and hot forming. From turbine disks for aircraft to pipeline pipes in the oil and gas industry to longitudinal beams in trucks: In our key industries of automotive, energy, rail and aerospace, we offer the right solution for every product. We supply not only the press, but also the associated process technology. Our range of services includes forging, thick sheet metal forming, raw forming, sheet metal forming and ring rolling. Our special systems for metal forming offer the perfect balance between the use of standard components and a custom-made design.

Our isothermal forging presses produce sophisticated, heavy-duty components for high-tech products. We furnish our customers with rst-class solutions including control systems for the ne-tuning of pressing speeds. Our presses are designed for high-precision applications indispensable in the aircraft/aerospace and medical engineering industries. The challenge here is to manage pressing speeds of 0.01 mm/s in controlled operation, which is ensured by our own electrical and hydraulic control engineering Siempelkamp also oers plants to be used for isothermal forging. They comprise the furnace, the feed manipulator, the forging press, the die heater, the hydraulic drive system and the entire automation technology. The plant control for isothermal forging presses monitors and documents the process parameters in compliance with the certication standards to be observed in the aircraft industry.

A press for all processes Beside the pressing systems for industrial production, Siempelkamp manufactures laboratory press systems – both “try-out” presses for laboratoryscale tests with a starting pressing force of 150 t as well as presses for “fullscale testing”. The laboratory press systems are designed for maximum exibility. With it, all processes of composite production can be investigated. For example, it can be investigated whether press technology is an economic alternative for “autoclave” processes. All processes SMC with glass ber or carbon ber RTM PCM Organo-sheet consolidation Thermoplast forming Hybrid forming Integrated molding and joining of hybrid materials All control methods Force control with position monitoring Position control with force monitoring Each process step can be individually dened and programmed: All relevant process data are recorded and displayed.

C-frame presses are flexible solutions for manual work as well as for automated production processes. The CS is the all-rounder among the C-frame presses, while the ECS is ideal for punching and cutting operations with a higher degree of automation. Overview: ● Press capacity: 350-3,000 kN ● Part size: small ● Slide kincematics: crank ● Application: cutting, stamping, bending, embossing Description and benefits: ● Compact design, no foundation work required, good accessibility for maintenance ● Solid, low-stress annealed press body in monobloc design with minimal frame deflection ● Durable, wear-resistant and very quiet hydraulic clutch ● Casting slide with vibration dampening properties (ECS series) ● 4-fold slide guiding for a high tilting rigidity ● Hydraulic overload protection ● Production time as of 12 weeks

Compact presses for a wide range of medium sized parts. Due to its drive-related slide kinematics, the MCL series is particularly suitable for drawn parts. Overview: ● Pressing capacity: 3,000 - 8,000 kN ● Component size: medium ● Slide kinematics: link ● Applications: stamping, drawing, forming Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.

The Scotch-Yoke drive of the DTL series has a modified link drive characteristic and reduces the slide speed during the forming phase. Thus the presses are not only suitable for cutting, punching and forming tasks, but also for drawing operations. The extra time that the material receives for plastic flow significantly increases the quality of the produced parts. The reduced impact speed of the slide extends the life of the press and the die. Overview: ● Press capacity: 6,000 - 30,000 kN ● Part size: large ● Slide kinematics: link ● Application: as a single press system either as progdie or transfer mode, as well as a press line Description and benefits: ● The outside located pressure points and a long 8-fold slide guiding system well compensate off-center loads, spare press and die and ensure a constant part quality. ● The automatic centralized lubrication system increases pro-ductivity and availability.

The eccentric drive of the DTE series is primarily suited for cutting, blanking, forming and embossing operations. Its characteristic sinusoidal slide motion curve makes it ideal for flat and semi-flat parts. The proven and continuously optimized technology ensures reliable production processes. Overview: ● Type: Eccentric presses ● Press capacity: 8,000 - 25,000 kN ● Part size: large ● Slide kinematics: crank / eccentric motion ● Application: as a single press system either as progdie or transfer mode, as well as a press line Features and benefits: ● High part quality due to rigid, FEM-optimized press design ● The outside located pressure points and a long 8-fold slide guiding system absorbe off-center loads, spare press and die and ensure a constant part quality ● Extensive range of optional equipment, such as die cushions, pneumatic ejectors or moving bolsters for a faster die change

Compact and modular presses for a wide range of medium sized parts. Flexible installation options as a single press in progressive or transfer mode or as fully automated press line. Overview: ● Pressing capacity: 3,000 - 10,000 kN ● Component size: medium ● Slide kinematics: crank ● Applications: stamping, cutting, forming, bending, embossing Features and benefits: ● The compact design requires little floor space and no foundation at presses below 4,000 kN. ● The very solid, low-stress annealed press bodies are FEM-calculated and optimized by so-called “hot-spot analysis” in areas which are subject to higher loads. ● Motor, clutch/brake unit, lubrication system and control are of German origin and guarantee a long service life and maximum dynamics. ● The slide guiding system ensures a high level of tilting rigidity and reduces the cutting impact during the cut through when it comes to the processing of higher-strength materials.