Mechanical engineering - custom work - Import export

These are the parts used in mechanical shaft.

With our modern CNC boring machines, CNC milling machines and CNC lathes we work on steel construction components and process forgings and castings into precision components for mechanical engineering. Our cutting machine operators work precise on parts that are up to 10 meter long and weigh 25 t - with an accuracy of 0.01 millimeters. This is how customized mechanical engineering elements are created, such as: - wind power components - press stand - gear housing for mining ... The machining technicians create the individual CNC programs together with our CAD specialists directly on the CNC machines. An integrated management system and the uniform control concept from Heidenhain guarantee a high degree of flexibility; all CNC machines for heavy-duty machining are networked and access a central data pool. This is how we guarantee you fast programming and set-up times, absolute repeatability and adherence to schedules.

Our many years of experience in the fields of steel construction and CNC machining also make us a competent service provider in the field of repairs. Contact us – together we will find the optimal solution!

Our steel construction is certified according to the current standards DIN EN 1090-2 and DIN EN 3834-2. We manufacture welded parts, welded constructions and welded assemblies up to execution class 3 (EXC3). Steel construction components such as: - Assembly devices for aircraft or automobile construction - Machine frames for compressor construction - Welded frames such as track systems and transfer tables - High-precision vacuum clamping plates for high-pressure presses - Complete rudder systems We produce both: individual components and small series. Do you have any questions about our techniques, capacities or prices? Contact us, we will be happy to give you direct information.

With the complete assembly of assemblies, we offer you an all-round package: - We buy all the materials you need. - We straighten, staple and MIG MAG weld the individual steel construction components exactly according to your specifications and complete the components using high-precision CNC machining. - We assemble the finished, repeatedly tested components in our 2000 square meter assembly hall according to your construction plans into ready-to-install modules. - We check the final assembly down to the smallest detail. - We deliver the finished end product to you. Are you looking for a reliable service provider to implement your next project? We look forward to your inquiry.

We have been manufacturing UP machines / components and beam delivery systems for over 20 years.Benefit from our experience and let us do your demanding assembly or adjustment work.Assembly / adjustment of optical systemsAssembly / adjustment of mechanical precision systems.cleaning.Clean room assembly.Functional test.

We manufacture a large number of standard products as well as customer-specific special parts with optical surface qualities as contract manufacturing. You are welcome to get an overview in the category metal optics.You can also download all metal optics directly from our general overview or find them in our download area .In addition to such components with an optical function, we also manufacture precision parts for which a high geometric accuracy is in the foreground, such as air bearing components or micro-milled parts. With an extensive inventory of ultra-precision machines and the corresponding measuring technology, we manufacture with accuracies down to the sub-micrometer range and with roughness up to approx. 1 nm [Ra]. LT Ultra serves both single and series production. We look forward to your inquiry.

Special mechanical engineering - unique, individual, tailored For the plant, machine and special machine engineering sector, we manufacture ■ custom-made components ■ casings and coverings ■ machinery racks ■ noise-protection cabins ■ complete assemblies Thanks to our vertical integration combined with a large material storages, we are realizing shortest throughput time for your projects on highest quality level. We serve numerous sectors like the rubber industrie, steel processing industry, automation technology, consumer goods industry, energy industry and any other branches where individual steel, stainles steel and aluminium components and assemblies are needed. Whether you want custom-made components or ready mounted and suface-finished overall systems, we do it for you!

miromatic – Get in touch with us if you are interested in a used system. We will be delighted to tell you about our current stock.

miromatic – The modular process technology offers individual solutions for optimising system and process performance with the objective of increasing the efficiency of the production line, preserving productivity and reducing the environmental burden. The process technology division also plans, designs and manufactures the following process engineering solutions in the foodstuffs industry: Customer-specific valve clusters Sterile air modules Pressure vessel construction per the pressure equipment directive Cooling and heating systems Continuous mixing devices (KME) Scraping heat exchangers (SWT) Thermal product treatment Servicing / system overhauls

Miromatic – Multiple stacks of tubs and lids can be stockpiled and automatically fed to the separating system, which cycles the tubs into the filling machine individually or places them on a conveyor belt. As a result, the machine operator does not need to re-load the packaging materials as frequently as a stockpiling time of up to 60 minutes is possible. Our systems are flexible and format-independent, from 0.5 kg to 12 kg.Your added value through miromatic stockpiling systems: Your operating personnel can be employed even more flexibly, because the system does not need to be permanently loaded with packaging materials. For one-track and two-track filling – filling possible during the production process Can be retrofitted to all miromatic filling systems Higher degree of automation and thus greater efficiency Lower workload for the machine operator Flexible system, aligned with your requirements Stockpiling of multiple stacks of tubs and lids

miromatic – Large container / handling stations (tubs) are semi-automatic system components for separating, filling, sealing and capping tubs and canisters and can be used individually or in combination. This enables the precise and modular realisation of your specific tasks on the basis of tried and tested stations. Container separating stations Filling positions with filling valve(s) or manual filling stations Sealing stations with head space gassing or evacuation Capping and screwing systems We would be delighted to integrate these or other handling stations in your production process. A common, unified transport system is only one reason for the reliability of each station and the interaction with the upstream and downstream processes. Buffer sections and synchronisation devices are standard here, and can also be combined with our stockpiling systems.

miromatic – Also produces and manufactures systems for cleaning and sterilising its own machines, as well as for integration into an existing process infrastructure. Innovative CIP concepts for different application areas Product safety at every point of the process Custom configurations tailored to your production process Automatic cleaning of the product conveyance lines Your added value through miromatic CIP systems: Low investment costs Rapid commissioning Short downtimes Correct cleaning results determine the production reliability

miromatic – With our experience, we offer you the perfect solution for your requirements. With our individually adaptable machine concepts, tailored to your product requirements, we can fill all fluid to paste-like products. 0.5 l – 30 l buckets Having specialised in tubs, miromatic is now the leading manufacturer in this segment. Bucket sizes from 0.5 l to 30 l can be filled with our systems and they are suitable for products with a great variety of different consistencies – even sticky products. Alongside our core area of competence – hygienic, low-germ and sterile filling, we also offer a broad spectrum of products in the non-food sector. 1.0 l – 25 l canisters Thanks to the experience that we have gathered in the hygienic filling of buckets, we are able to take the logical step of applying our expertise to other large containers. We are the first manufacturer to offer LOG3 category disinfection in the canister sector, whilst also achieving tremendous cycle rates.

miromatic – Utilises internally developed mixers in the process systems. The incorporation of process data enables precise reconciliation before and during the mixing process. In conjunction with the in-line process, this results in extremely gentle treatment of the products and a high degree of efficiency. Continuous production of fruit yoghurt, cream quark, fruit quark and herb quark, as well as thermally processed cheese Precision and low losses with type changes Compact layout and configuration of the system in line with customer wishes Bacteriologically compliant (hygienic) design of system parts – optionally available in sterile versions Your added value through miromatic mixing systems: Dosing accuracy +/- 0.5% Low fruit and product losses when changing containers Precision and low losses with type changes Extremely gentle product treatment (with low rotational speeds, no shear effect) Individual design of the mixing system to suit your process

4 SIZES AND LOTS OF POSSIBILITIES! THE SFZ SERIES ESPECIALLY SCORES WITH STRONG PERFORMANCE. Starting from the four basic models of the SFZ series; We offer modular equipment variants, depending on performance requirements. Completely in the spirit of FIT 2 TASK. In order to guarantee individual performance, the SFZ machines are equipped with the latest generation of Heidenhain iTNC640 controls as standard. SIEMENS 840D SL is optionally available as an alternative, depending on your requirements.

QUICK CHECK GUN DRILL Eight basic cycles, based on experience, are included in the scope of delivery of the machine and guarantee professional processing of the workpiece. Specific groups for cross drilling cycles are available as an option. This makes workshop programming and programming of crossing holes easier by adapting the feed when hitting the cross hole. This increases the tool life significantly.

The particularly short distance of the unique DOUBLE BALL SCREW DRIVE from SAMAG increases the rigidity and thus the machining accuracy immensely. Compared to traditional drive concepts, the TFZ concept is up to 27 times stiffer and more precise. Reduction of vibrations on the drilling and milling unit through DOUBLE BALL SCREW DRIVE and POWER TOWER DESIGN, this is how it works: Second ball screw with additional guide and second pivot bearing on the rear rail (V) Upstream double-guided and particularly strong ball screw drive of the X-axis Minimum distance (l) between tool tip (TCP) and front swivel bearing (A) 1-spindle concept guarantees short, stable tools with excellent accessibility to the workpiece and the machining point Generously sized work spindle to achieve maximum performance parameters Stiff milling spindle with additional, patented support Variable steady rest positioning system to increase drilling accuracy with spacer between spindle and steady rests

STABILITY AND HIGHEST PRECISION COME BY APPROXIMATE. THE PERFECTLY THOUGHTFUL AXIS CONCEPT IN THE POWER TOWER DESIGN ALLOWS MINIMAL TCP DISTANCE AND MAXIMUM MACHINE STIFFNESS. The POWER TOWER DESIGN impresses with its compact design and extreme rigidity. All components in the force flow are statically and dynamically optimized down to the last detail, thus ensuring perfect work results. The clear separation of all linear axes guarantees long-term dimensional accuracy of all axis drives and sustainably prevents tolerances from overlapping and thereby increasing. Thanks to the large footprint of the Y-tower and the unique DOUBLE BALL SCREW DRIVE, we always achieve optimal support for the drill beam in the TFZ and at the same time an extremely short distance between the swivel bearing and the tool center point (TCP distance), for maximum rigidity with large transverse forces.

Robust, long-lasting machine for individual part and small series production Very good accessibility to the processing unit and to the workpiece clamping Crane loading possible Up to 3 mobile tool rests Service and maintenance-optimized accessibility to all machine components Crane hook machine, therefore short set-up times OUR TBM mono IS THE SPECIALIST FOR INDIVIDUAL PARTS AND SMALL SERIES. SPECIAL FEATURES: VERY SMALL DRILLING DIAMETERS WITH A LARGE DRILLING DEPTH AT THE SAME TIME

TBM flex – special deep drilling and milling centers – deep drilling and milling in one machine Modular system for drilling and milling For individual part and small series production Peeling and rolling possible Processing of forklift forks, telescopic forks, aircraft landing gear parts, special screws, special cylinders.

THE MULTI-SPINDLE SHAFT DRILLING MACHINES OF THE TBM roto series ARE DESIGNED FOR PERMANENT PRODUCTION USE. THEY ARE PARTICULARLY DURABLE, EXTREMELY ROBUST AND GUARANTEE THE HIGHEST PRECISION: 24/7/365! TBM roto – shaft drilling machine for production For machining rotationally symmetrical workpieces such as gear shafts, camshafts, steering rods, common rails, standard parts... Customer-specific solutions, automation, handling, workpiece clamping, workpiece cleaning… Long-lasting machines for parts with the highest precision Additional units, features or modules available Optimized accessibility to all components for maintenance and service

used horizontal machining center – year of construction: 2007-2008 Product name: MFZ 2-3 Update Used 3-spindle horizontal 4-axis machining center Year of manufacture: 2007-2008 Painted in RAL1002 (sand yellow) or red-white Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (per machine without coolant system and accessories) X-axis travel: 300 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z axis 60,000 mm/min 3 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) Knoll KSS system with paper belt filter and magnetic separator Flush gun Complete enclosure Tool storage (3 x 30 tools)

used horizontal machining center, year of construction: 2006, extensive manufacturer overhaul in 2021 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2006 Extensive manufacturer overhaul 2021 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm KSM rotary union with electronic leakage monitoring Chip conveyor Knoll (scraper belt conveyor in positioning variant along the machine, ejection height 1,200mm)

used horizontal machining center, year of construction: 2008 Product name: MFZ 2-2 Update Used 2-spindle horizontal 5-axis machining center Year of construction: 2008 Sinumerik 840D Powerline control Machine dimensions without coolant system and chip conveyor L x W x H approx. 5.10m x 3.05m x 2.8m Weight approx. 20,000 kg (machine without coolant system and accessories) X-axis travel: 450 mm Y-axis travel: 500 mm Z-axis travel: 450 mm Spindle distance: 450 mm Rapid traverse XY Z axis 60,000mm/min 2 x motor milling spindle GMN, version with HSK63 tool holder Drive power (S1/S6) 28 KW (constant) Torque (S1/S6) 63/83 Nm max. speed 16,000 rpm Spindle distance 450mm Chip conveyor Knoll (scratch belt conveyor in positioning variant across the machine) High-quality Knoll KSS system with fine filtration Flush gun Complete enclosure Tool storage (2 x 50 tools) Operating voltage 400V 3N ~ Control voltage 24V DC Connection value machine approx. 72 KVA Compressed air connection 6 bar

used, partially overhauled three-spindle, horizontal machining center Product name: MFZ 2-3 Update Machine number 53152 Used 3-spindle horizontal 4-axis machining center Year of construction: 2009 The machine produced until October 2020 Sinumerik 840D Powerline control X-axis travel: 300 mm Y-axis travel: 500 mm Z axis travel: 450 mm Spindle distance: 300 mm Rapid traverse XY Z-axis 60000mm/min 3 motor milling spindles GMN, version with HSK63 tool holder Drive power (S1 / S6) 28 KW (constant) Torque (S1 / S6) 63/83 Nm Maximum speed 16,000 rpm Chip conveyor Knoll (scraper belt conveyor in the setting across the machine) Knoll coolant system with paper belt filter Flushing gun • Complete housing Tool storage (3 x 30 tools) Operating voltage 400V 3N ~ Control voltage 24V DC

CLAMPING DEVICES FROM THE EXPERTS. SAMAG OFFERS PROCESS-OPTIMIZED SOLUTIONS AND A COMPLETE ALL-ROUND SERVICE WHEN IT COMES TO DEVICE CONSTRUCTION. Complete machining of workpieces begins with the right clamping concept. Our engineers develop innovative solutions and clamping devices at the highest technical level. Processing complicated workpieces in efficient cycle times requires process-optimized clamping. We deliver technological solutions with longevity and all-round service. The workpieces are aligned, fixed and clamped hydraulically, pneumatically or mechanically. If several parts are processed at the same time, depending on the number of motor spindles, high-precision fixing, positioning and clamping of the parts is necessary. This is only possible with automated tensioning (e.g. hydraulic) and precise alignment of the devices.

DIVERSE TASKS REQUIRE FLEXIBLE MACHINE CONCEPTS, SPECIAL QUESTIONS REQUIRE INDIVIDUAL SOLUTIONS AND EFFICIENT PRODUCTION REQUIRES SECURE PROCESS CHAINS, IN SHORT: TFZ – FIT 2 TASK! With the very successful and established TFZ series, SAMAG has been a guarantee for task-specific solutions and tailor-made machines for years. At the same time, the well-thought-out machine structure of the TFZ enables optimal deep drilling and highly dynamic milling with just one clamping and thus efficiency par excellence. The unique design principle always ensures optimal accessibility, a minimally short distance between the swivel bearing and the processing point and extremely stable tool guidance for high-precision work, even when high lateral forces occur. No matter where you set your priorities in the manufacturing process, we are able to technologically align our TFZ machine accordingly and you can rely on “your” TFZ solution to fit perfectly, today and in the future.

BEST POSSIBLE ERGONOMICS & EFFICIENCY OF MAINTENANCE: FOR OPERATORS No platform required for machine loading and operating area Pivotable main control panel with good visibility into the work area FOR MAINTENANCE & SERVICE Sliding doors on the back provide generous central maintenance access to the machine, doors in the setup room can be opened wide Central and easily accessible media supply, hydraulic unit and maintenance access for A and W axis through movable housing segment