Magnetic clamping plates - Import export

Magnetic clamping technology from AMF: safe, reliable and efficient. This innovative technology is based on the force of the magnetic field. This opens up new possibilities that make all surfaces fully accessible for the machining of a workpiece even at constant tension.

The electronic reverse polarity controllers are used to turn the magnetic clamping plates on and off and to regulate the holding force in several stages through the affiliated manual operating device. With the D50 controllers, up to 100 poles with the pole size 50x50mm or 50 poles with the pole size 75x75mm can be switched. Furthermore, the D100 controller is needed. The single-channel devices D50 and D100 are used to control Magnaslot and Doublemag. The D50-2 controller is needed to operate the Triplemag magnet modules with additional holding surface. If multiple magnetic clamping plates are controlled individually, the D100-4 controller must be used. Up to 4 clamping plates can be switched separately here. Individual requests can be implemented upon customer request.

The EPFlux magnetic clamping plate has no remanence (residual magnetism) upon deactivation. Highly alloyed and hardened workpieces can be easily loosened from the magnetic clamping plate. Highest grinding precision is achieved, because the plate is not heated up. Not heated up means that there are no expansion and deformation to the workpieces to be processed. The electropermanent magnetic clamping plate is the ideal clamping plate for precision grinding machines. The laminated surface made of brass and steel and the solid steel body guarantee magnetic holding force as well as unique hardness over the entire surface. With the EPFlux magnetic clamping plate, large and small workpieces can be evenly clamped. The magnetizing and demagnetizing occurs through a short power pulse within seconds.

These highly accurate Magnet Sinetables are used for grinding work as well as for eroding. It allows for universal clamping of small, medium and large workpieces of any thickness, however, they are best suitable for thin and fine workpieces. The permanent Microsine magnetic clamping plate is preferably used if a flat and light construction is needed during grinding, eroding or milling. A complete, fine transverse pole distribution (steel/brass) guarantees a consistent holding force over the entire width up to the longitudinal sides. This clamping plate can be activated through a hexagonal switch lever. They are available in two versions: either single-pivotable via the longitudinal axis or double-pivotable via the longitudinal and transverse axis. Gauge blocks can be used to set the tilt angle precisely up to 45 °. The magnet Sinetable is suitable for accurate grinding of workpieces with nonparallel surfaces. Individual designs can be created on request.

The patented EPM magnetic clamping plates *** Patent-No. EP1874504 *** have a solid steel surface and are therefore significantly more resistant than conventional plates with epoxy resin against hot chips, coolant and other processing influences. The workpiece is clamped on the EPM magnetic clamping plate MAGNASLOT within seconds through an impulse current. This combo plate allows for 5-side processing of your workpieces in only one clamp. This reduces equipping times to a minimum and increases productivity. Conventional machine vices or clamping claws can be used to clamp non-ferrous workpieces. Through the use of pole extensions, which adjust to the workpiece surface, any unevenness on the workpiece can be compensated for and a deformation of the workpiece can be prevented. The magnet field from the MAGNASLOT magnetic clamping plate guarantees low-vibration clamping of your workpieces.

The patented EPM magnetic clamping plates *** Patent-No. EP1874504 *** have a solid steel surface and are therefore significantly more resistant than conventional plates with epoxy resin against hot chips, coolant and other processing influences. The workpiece is clamped on the EPM magnetic clamping plate MAGNASLOT within seconds through an impulse current. This magnetic clamping plate allows for 5-side processing of your workpieces in only one clamp. This reduces equipping times to a minimum and increases productivity. Through the use of pole extensions, which adjust to the workpiece surface, any unevenness on the workpiece can be compensated for and a deformation of the workpiece can be prevented. The magnet field from the MAGNASLOT magnetic clamping plate guarantees low-vibration clamping of your workpieces. This protects the milling spindle as well as your tools, increases process safety and extends the service life.

The MCF control units are designed to operate electro-permanent magnet modules. It is available both as a single board for installation in the customer's existing control cabinets and as an IP 54 control cabinet solution. In addition to the FXE lifting magnet modules, other electro-permanent magnet components such as magnet clamping plates or magnet clamping blocks can also be controlled with the MCF, both as a single system (ALNICO) and as a double system (ALNICO/ND). The MCF can be controlled via a machine control, radio remote control, manual pushbutton or other potential-free contacts.

FXL magnetic clamping blocks are available in many sizes and designs. They can be manufactured with one or more clamping surfaces and different pole sizes. As with the FXL magnetic clamping plates, they are controlled by an FXL-C control unit; optionally with only one channel or also with several channels in order to be able to control the individual clamping surfaces of a block separately.

Permanent magnetic chucks type PMNEO are super strong, compact plates for heavy cutting. Parts from about 30x15x6mm can be stretched with max. achievable holding forces. Good holding forces can be achieved even on rough surfaces. Optional pole blocks can be built on the PMNEO. This allows turning up the workpiece so that all sides are freely accessible, can be drilled on the magnetic clamping plate and leaves more space for accumulating chips around the component. This allows long-running HSC milling-pieces never sink into the resulting chips. The chipboard is activated via a removable hex shifter. The PMNEO magnetic clamping plate, in 48mm height, is prepared to integrate reference elements directly into the magnetic chuck, so that no additional spectrum is required underneath the magnet.

FXL Magnetic Clamping TechnologyThe FXL square pole technology is the result of over 20 years of experience in magnetic clamping technology and combines solutions to the most common customer requirements in the highest quality design. Magnetic poles, fed by Alnico and NDFeB magnets, are anchored in a solid, super-stiff monobloc body by means of a tool steel insert with M8 internal thread. The back of the clamping plate remains flat and can be drilled in at all points - for example, for inserting a zero-point clamping system. For this purpose, the magnet system is coated with highperformance resin in a multi-stage process, which has a high mechanical strength and ensures absolute tightness and perfect electrical insulation. FXL magnetic clamping plates can be controlled with our FXL-C control units or with almost all control units from other leading manufacturers.

These permanent magnetic clamping plates Permamax from ASSFALG are suitable for heavy clamp-lifting processing. These Permamax permanent magnetic clamping plates can be used for milling, drilling, grinding and slicing. Considerable holding forces are still achieved on uneven and rough surfaces. They allow for universal clamping of small, medium and large workpieces of any thickness, however, they are best suitable for thick and large workpieces. A complete, wide transverse pole distribution (steel/brass) guarantees consistently high holding force over the entire width up to the longitudinal sides. These clamping plates can be activated through a hexagonal switch lever.

The patented EPM magnetic clamping plates *** Patent-No. EP1874504 *** have a solid steel surface and are therefore significantly more resistant than conventional plates with epoxy resin against hot chips, coolant and other processing influences. The workpiece is clamped on the EPM magnetic clamping plate MAGNASLOT within seconds through an impulse current. This magnetic clamping plate allows for 5-side processing of your workpieces in only one clamp. This reduces equipping times to a minimum and increases productivity. Through the use of pole extensions, which adjust to the workpiece surface, any unevenness on the workpiece can be compensated for and a deformation of the workpiece can be prevented. The magnet field from the MAGNASLOT magnetic clamping plate guarantees low-vibration clamping of your workpieces. This protects the milling spindle as well as your tools, increases process safety and extends the service life.

Pole extensions are the perfect complement to the square pole magnetic clamping plates and modules. Workpieces with any structure can be perfectly clamped with Assfalg pole extensions. The pole extensions adjust optimally to the shape of the workpiece. The workpiece is underpinned and is located safely on the extensions,, for a five-side complete processing free of vibration and warping. The surface of the magnetic clamping plate is additionally protected against accidental damage through, for example, deep drilling. Another possible application is use as a stop for 3D forms, round material and smaller workpieces. Other pole extension or pole placement plates are available on request. The connection cables are available in different lengths. They connect the magnetic modules with each other in a row. The controller is additionally connected with the magnetic module through this. The cables are protected against hot chips and cooling water.