Machine manufacturing - Import export

Machines are only as reliably available as their spare and wear parts. We therefore offer a comprehensive range of all important services. Thanks to our extensive archive, we are in a position to offer spare parts and services even for older machines from LDW, AEG and Garbe-Lahmeyer. We only need the serial number of the old motor or generator to provide or manufacture the corresponding spare parts. We are happy to assist with any question you have concerning our spare parts services, tender preparation or on-time procurement and delivery. The quality specifications we have for new parts of course also apply to our spare partsDespite the high quality of our products, the service life of some components is essentially determined by operating and environmental conditions. To avoid costly downtimes it is essential to implement preventative measures. Stocking spare parts is one example of such a sensible measure.

The Systems comprise the entire casting process: Preparation of the material components resin and hardener (conveying, formulation, homogenization, degassing), production of the reactive mix and casting of the parts under vacuum/atmosphere. Any resin system can be processed, including fillers, and also with strongly disproportional mixing ratios.

These parts are used in printer accessories, after machining, mask the hole then process anodize.

These are the E-cigarette shell which is machining by aluminum,then after special knurled,brown plating ,its nice appearance makes it very popular.

These are the parts made by brass, then after colorful plating, the products mainly used in electronic product field.

Everything about the power supply. Switches, fuses and main power switches for motorsport.

Contract Manufacturing TC Domine is a dependable partner for the highprecision machining of components made of thermoplastics and glass fibre or carbon fibrereinforced plastic. Six modern CNC machines with up to five axes can machine components 6,140 mm long, 1,900 mm wide and up to 500 mm high. As such, we are able to design and manufacture the necessary parts inhouse. Subsequent processing steps such as gluing, painting and assembling addon components are an integral part of what we do.

Textile Industry For decades Forbo Movement Systems has been accompanying the numerous developments in the manufacture of yarn and fabrics together with the textile machine manufacturers. The results are: Power transmission belts with thermoplastic tension members made of polyester and aramide as drive elements in yarn processing Cross-lapper belts with specially developed coatings New printing blankets for ideal printing results

In practically every sector of the printing industry, machine tapes convey, fold or package printed or unprinted paper. For decades, Forbo Movement Systems has had a reputation as a partner in development and supplier for machine manufactures and users in the paper, printing and packaging industry. In this industrial sector, Siegling Extremultus machine tapes and Siegling Transilon conveyor belts are the first choice for nearly all functions and processes. Thanks to the new Siegling Extremultus E line machine tapes, the potential for quality and productivity of tried-and-tested machine designs can be used to the fullest. The highly-modular thermoplastic tension member design with polyester fabric, in conjunction with highly wear-resistant surface, makes applications possible ranging from the sheet feeder to the most varied of machines in the packaging sector.

Whether cutting, sawing or perforating tooth, for all printing machines and grammages. Manufactured from conventional steel strips to high-alloy and powder metallurgical steels.

This how each cut is made Sheet metal is available in a very wide range of materials and alloys. The criterion for machining is a given toughness and strength to make the metal sheets deformable. A part of sheet metal machining is separation by shearing, in which the sheets are divided by two shearing knives. For over 40 years, we have supplied shearing knives in lengths up to 4,190 mm in qualities and hardnesses specially matched to the purpose for the corresponding machines. By using peripheral grinding machines, we can comply with the tightest form and position tolerances, which is why so many machine manufacturers rely on the quality of our shearing knives.

K25000-3G high-pressure triplex plunger pump for 24/7 operation, pipeline tensioning and leak testing of tanks and various pipelines. The K25000-3G is used internationally hundreds of times as a high-pressure pump in hydraulic face construction. With a power of 250 kW, a gearbox with forced lubrication and an optional oil cooler, the pump is perfectly suited to the demands of 24/7 mining operations. SPECIAL FEATURES - Capacity data at 100% volumetric efficiency and 20°C ambient temperature - Minimum inlet pressures depending on pumped liquid - Speed range 10-100% depending on rod load - Dynamically balanced gearbox - Forced lubrication gearbox (> 160 kW with oil cooler) - Standard gear ratios i = 3.33 - 3.50 - 4.04 - 4.62 - 5.44 - Can also be operated vertically - Also available to API 674 - Special fluids such as seawater, glycol, methanol, oils, etc. on request

The K18000-3G triplex plunger pump has forced lubrication, making it ideal for continuous operation. Its main application is industrial cleaning. For large ship areas it is advisable to combine the pump with the Magnet Crawler (Ship Hull Crawler) from the Gekko range. SPECIAL FEATURES - Capacity data at 100% volumetric efficiency and 20°C ambient temperature. - Minimum inlet pressures dependent on fluid being pumped - Speed range 10-100% depending on rod force - Dynamically balanced gearbox - Forced lubrication gearbox (> 130 kW with oil cooler) - Standard gear ratios i = 3,00 - 3,14 - 3,39 - 3,76 - 4,13 - 4,50 - 4,93 - Can also be operated vertically - Also available to API 674 - Special fluids such as seawater, glycol, methanol, oils, etc. on request

CO2 laser marking systems are part of the gas laser group: the laser beam is generated in an enclosed laser tube which is filled with carbon dioxide. The REA JET CL is suitable for the marking of packaging, glass, wood, plastics, PVC, anodized aluminum, the color removal on surfaces as well as direct marking of foods. In the creation of texts, graphics and characters there is complete freedom of design. Applications — Marking of glass, wood, rubber, engraving and color change marking of plastics (automotive, medicine, consumer goods) — Coding of cardboard boxes and outer packaging (e.g. in the pharmaceutical, cosmetic and food sectors) — Coated substrates (e.g. anodized aluminum) — Direct marking of foodstuffs — Laser color change marking — Color mirror engraving

The REA JET HR pro OEM is especially developed for a fully integrated installation in machines and systems. With the smallest dimensions in its class, the REA JET HR pro OEM controller fits into any type of machine and control cabinet. The HR pro OEM accommodates connection of up to 4 print heads, and its extremely high-performance processor is powerful enough to meet future coding and marking demands.The HR pro OEM is the first choice for rapid serialization applications and complete machine integrations. Applications — Short setup times, a flexible number of webs and zero-maintenance — ideal suited for late stage customization — Promotion codes on the back of paper lables — Batch number on give-away — Registration number on the inner surface of food packaging — Voucher codes on beverage bottle lables

Fiber laser marking systems are part of the solid-state laser group. The laser beam is created in a diode-activated optical fiber. The REA JET FL is suitable for permanent the marking of metal and plastic surfaces. The marking with codes, texts, numbers or logos may even take place on oily, corroded or above 1000°C hot surfaces. Applications — engraving and annealing metals — color inscription of untreated and with additives doped plastics — day and night design — coated substrates

The REA JET SC enables contact free printing of 1 to 8-line texts, dates, barcodes, Data Matrix codes and logos in high resolution, and with print heights up to 12 mm. The robust and stainless steel housing with IP54 protection class and the intuitive operation make this coding and marking solution suitable for smooth surfaces like foils, laminates and a very wide assortment of plastics and metals. Applications — Printing of variable data such as counter, date, time, shift code, best before date date, etc. — Serialized data for traceability — Bidirectional printing — Alphanumeric texts, barcodes, 2D codes — Ideally suited for smooth surfaces thanks to short drying time — Ideal even with larger distance to product surface — Suitable for high production and marking speeds

REA JET´s HR product family offers high resolution coding and marking systems using especially developed inks to facilitate clean, environmentally-friendly and solvent-free marking on even non-porous surfaces. HR systems are maintenance-free. With each cartridge change a new print-engine is in place. The REA JET HR is designed for endusers for installation right at the production line. Applications — Protection against counterfeiting and traceability — Ideally suited for serialization and track & trace applications — For absorbent and non-absorbent surfaces — Alphanumeric texts, barcodes, 2D codes, Data Matrix codes and logos — Variable data such as date, time, counter, shift code, database contents — Highest print resolution up to 600 dpi, configurable in 16 levels

Coding, marking, pre-treatment in rough industrial environments. Print heads without compromises. The next generation is ready to take over. Speed potential pushed to another level, wear and tear significantly reduced. Print head brain work which pays off for our customers For improving our most legendary sturdy REA JET DOD large character print heads further on, we have been driven by two decisive customer needs: — Duplication of speed potential to up to 600 m/min — Multiplication of their durability by lowering wear and tear 7 nozzles = 5-27 mm 16 nozzles = 5-67 mm 32 nozzles = 5-140 mm

Our process-controlled assembly machining up to the manufacture and delivery of complex assemblies rounds off the range of production and services within SCHOCK.

Electrical cabinets contain the electrical and electronic components of a process engineering system, a machine tool, or production equipment that is not directly located in the machine. They are manufactured by special switch cabinet builders or by the machine manufacturers themselves. To save costs, there are automation solutions that are not only worthwhile for large production series, but are also suitable for the more efficient and economical production of individual and small series. Metzner offers a unique and comprehensive system solution to reduce your expenses in switchgear construction. Depending on your requirements, different stripping and crimping machines are available, which differ in terms of design, performance and degree of automation. METZNER TRIATHLON SERIES - for precise cutting to length and one- or two-sided stripping - for crimping the ferrules (single- and double-sided) - for individual labelling of strands with different printing method

Flexibility, efficiency and precision play a very important role for machine manufacturers and tool builders, especially when dealing with large components. These three requirements led to the development of the gantry machining centre TS/TFS NEO with a fixed and movable crossbeam, whereby the customer chooses the table designs, controls and milling units suitable for them on a modular basis. The TS/TFS NEO features a new milling unit and a modified Caxis (±400°) which, thanks to its enormous flexibility, can be used for efficient production of highly precise machine parts. The large number of automatically changeable milling heads increases the machine's flexibility within its scope of application. The TFS also allows automatic tool or spindle changing and tool or workpiece measurement.

With COMPACT you can open up attractive niches in the market — primarily in the areas of epoxy, polyester, polyurethane and silicone castings, e.g. of inductive components. With a unique combination of advantages and features, COMPACT is the cost-efficient, expandable compact solution for absolutely void-free parts: The way to start into perfect casting. With a unique combination of advantages and features, COMPACT is the cost-efficient, expandable compact solution for absolutely void-free parts: The way to start into perfect casting. The COMPACT-Series From HÜBERS — The Large-Scale Systems’ Know-How For Small And Medium Lot Production.

The Systems comprise the entire casting process: Preparation of the material components resin and hardener (conveying, homogenization, degassing), production of the reactive mix and casting of the parts under vacuum/atmosphere. Any resin system can be processed, also with strongly disproportional mixing ratios.

System for the impregnation of electomagnetic coils, e.g. of electric motors, transformers, generators Impregnating in electricla engineering means applying an impregnating agent in gaseous or fluid form to a porous body in order to insulate it electrically, i.e. that reliable protection against electrical breakdown is provided even when the thickness of the insulating layer is small. For each application HÜBERS provides appropriate process. HÜBERS offers all relevant process variants including vacuum impregnation, vacuum-pressure impregnation and atmospheric impregnation and of these coupled with the use of the many different impregnating agents such as varnish, resin, oil, wax, gas etc. The processes of evacuating the parts prior to impregnation and if necessary of vacuum-drying the impregnated parts are matched to the properties of the parts and ensure that the agent wets the walls of the pores properly and fills the cavities completely.

You manufacture sensitive electronic products, such as power semiconductors, diodes, diesel injectors and components for medical equipment. For casting purposes, you need systems that guarantee perfection and absolute freedom from voids with minimum casting quantities. Our Micro Casting Systems: Accuracy: Absolutely error-free casting of the smallest quantities; casting quality tolerance less than 0.01 g. Flexibility: Suitable for highly filled, abrasive casting resins under vacuum or atmosphere. Control: Patented dosing control unit for plant and process monitoring; glass cylinder design also allows direct observation of the preparation process.Compatibility: Modular design; cell construction makes it ideal for integration into existing production lines.

The APG-process by HÜBERS permits short cycle times thanks to rapid gelation and demoulding with automatic opening and closing of the mould. During the gelling process, fresh material is supplied continuously to the mould under pressure in order to prevent cracks and voids and to compensate for the shrinkage of the material. The mould is held together by the clamping machine. The degassed material is injected into the APG mould directly from the static mixer. Shrinkage compensation is carried out by the HÜBERS metering pumps. One central mixing and metering system can serve several clamping machines. In this case each clamping machine has its own static mixer positioned directly in front of the mould and also has its own shrinkage compensation unit to maintain the pressure. The system is supplied via a ring line which requires no maintenance and is free of sedimentation. In principle the length of this line is insignificant.

The casting lines comprise formulation, preparation, mixing, metering and casting of the parts. Also included is a pre-heating zone for the parts resp. molds prior to the casting devices as well as gelling and curing ovens systems. Fully automatic flow of the parts/workpieces through the entire process, from pre-heating to curing.