Injection molding machine - Import export

metal separator was developed for the examination of plastic granulates, ground material and powders for metallic foreign bodies. It is used in the injection molding and extrusion areas for slow-flowing material columns. Both the detector and the ejection unit have been specially developed for this area of use. This results in top performance data for precision, operating reliability and ease of cleaning. Failsafe storage of all system parameters Digital signal processing for best detection Process- and condition monitoring Standardised system for a wide area of use Robust construction for maximum lifetime Highest precision in long-term operation Fast ejector for minimized material loss Dismantle without tools All components are easily accessible

• Small required space • Integration in injection molding machines, especially for in-mold-decoration • Easy installation on robots, linear axle and brackets • Separate 24V control of compressed air and CO2 • Liquid CO2 supply with CO2 cylinder bundles including dip tube or CO2 tanks • Short response time due to additional CO2 valve on the nozzle • Automated cleaning of injection molds, metal and plastic parts

In the area of elastomer technology, the Zimmer Group uses the most modern production processes to manufacture sophisticated workpieces from elastomers. In addition to the transfer molding process, in which the elastomer is placed in a mold, pressed into shape with a die and vulcanized under pressure and heat, we also use the injection transfer molding process. Here, the starting materials are pressed into the mold on an injection molding machine and vulcanize out there. With these two processes, we process a wide range of elastomers such as NBR, silicone, EPDM, FPM or polyurethane. In terms of quantities as well as dimensions, the sky's the limit, because we can manufacture almost any quantity required, from special solutions in quantities of one to medium-sized small batches and large series of more than 10,000 units.

Heating bands are the ideal solution for the heating of tubes an cylinders. Mica band heaters, frequently used as nozzle heaters, are made with a plastic-tight stainless steel casing. Such mica heating bands are in many dimension available from stock. The Ceramic heating band type is suitable specially for applications with high watt density and therefore for higher temperatures. Ceramic band heaters, also known as ceramic ring heaters or cylindrical ceramic sectional heaters, are attached to the contact surface by means of a clamping mechanism. A preferred field of use for ceramic band heaters is the heating of plasticising cylinders, bushings and nozzles of injection moulding machines and screw barrels of extrusion machines. For thermal optimization and process control ceramic band heaters can also be offered with insulation jackets or air cooling.

Constant changes in our customers' markets mean that solutions must be quickly implemented. Robot applications by ruhlamat are characterized by extremely rapid handling times compared to the competition. Robots, as the core of automated solutions, offer the advantage of being easily convertible and have a high level of flexibility for the integration of variants and / or new processes. In doing so, ruhlamat integrates all popular robot applications from different manufacturers, depending on the requirements of the customer, or assimilates existing robotics expertise into your production and/or assembly. The application range is endless! Whether as a pure handling device (e.g. extraction cells from injection moulding machines, pick and place) or as the centrepiece of hybrid assembly cells (i.e. work content split between operator and robot): simple convertibility and operational flexibility guarantee the highest possible investment security with high operational...

SCHOCK manufactures sophisticated plastic parts for the highest requirements with a modern machinery line consisting of injection molding machines, quick slide machines and multi-component injection molding machines

At Kunstofftechnik Schmid, we take the automation of our injection moulding machines into our own hands, allowing us to manufacture even more economically, flexibly and efficiently.

Each project and each part is different. This is why the tools, injection moulding machines, peripheral components and automation need to be perfectly coordinated. We are your partner of choice – whether you are looking for an expert for complex turnkey requirements or production outsourcing.

SOMOS® Volmix from ProTec is a highly accurate volumetric dosing and mixing system. Volmix stands for VOLumetric dosing and MIXing. The system supplies injection molding machines as well as extruders or blow molding machines with throughputs of up to 2,500 kg/h. A high-accuracy small-volume dosing unit for regrind for a throughput as low as 150 g/h is available as an option.

Perfect closing - clamping machines for the APG technology from HÜBERS. HÜBERS' automatic clamping machines permit the productivity advantages of APG systems to be fully realized. The whole system as well as the mould are easily accessible. They can be tilted and rotated around various axes. This enables the moulds to be inserted by automatic lifting devices.

The JETBOXX® mini top-mounted dryers are particularly applicable where small material flow rates with the highest drying precision are required. Due to their compact design, the plastic granulate dryers can be mounted on the feed section of the injection molding machine without any difficulty. The dryers are available with a volume of 0,5/1,0/2,5/5/6/12/18 litres and can be optimally adapted to your requirements with a large number of options from the JETBOXX® system. Compressed air conveyors of one or two components with or without dedusting function are available. Filling by hand is also possible via hinged covers. The compressed air-based dryers are maintenance-free and provide professional functions such as: plastic-specific and throughput dependent dryer settings, database for plastics, conveying control, week timer, overheating protection, dew point measurement, speed dial programs, personal programs, and many more.

ULTRABLEND medical is a gravimetric batch dosing and mixing station for plastic granules, additives, and regrind. It has been specially designed for pharmaceutical and medical technology applications. The high dosing accuracy and consistency of the ULTRABLEND improves end product quality and saves money by using less additives and reducing scrap. The ULTRABLEND is suitable for direct mounting on small injection moulding machines and extruders. All components are accurately dosed and weighed one after another into a weigh hopper. They are then passed to the mixing chamber where they are homogeneously mixed.

In the injection moulding process TPE pellets are fed into the machine through a hopper and then into a heated barrel. The heat from the barrel turns the material into a liquid resin which is then injected into a closed mould under high pressure. After allowing the molten polymer to cool, the finished part can be removed from the mould. Injection moulding is a high-volume, high tooling cost process, the advanced properties of our TPE compounds deliver short cycle times allowing parts to be produced at a rapid rate. The information below is intended as a general overview, settings may vary depending on the specific grade selected. Please CONTACT US for detailed processing information Settings Equipment Conventional injection moulding machine Compression set At least 2:1. Special screws with short sections and higher compression ratios (3:1 to 4:1) may be good at low screw speeds Shrinkage Between 1.0% and 2.5% depending on the grade, type of application and location of the gate. Moul

Where to use deva.bm/9P deva.bm ®/9P is a self-lubricating bi-metal sliding material. The sliding layer is applied to the stainless steel back in a combined rolling/sintering process. The lubricant in deva.bm ®/9P is microscopically distributed PTFE which leads to significantly reduced friction and wear figures. deva.bm ®/9P is the optimum material for p>25 N/mm² and has its best performance at slow speeds and intermittent service. Applications Water turbines, injection molding machines, packing machinery, food and beverage industry, printing machines, shut-off values, hydromechanical engineering, tire molds, construction equipment and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (PTFE) 4. Stainless steel backing

Where to use deva.bm/9P deva.bm ®/9P is a self-lubricating bi-metal sliding material. The sliding layer is applied to the stainless steel back in a combined rolling/sintering process. The lubricant in deva.bm ®/9P is microscopically distributed PTFE which leads to significantly reduced friction and wear figures. deva.bm ®/9P is the optimum material for p>25 N/mm² and has its best performance at slow speeds and intermittent service. Applications Water turbines, injection molding machines, packing machinery, food and beverage industry, printing machines, shut-off values, hydromechanical engineering, tire molds, construction equipment and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (PTFE) 4. Stainless steel backing

Where to use deva.bm/9P deva.bm ®/9P is a self-lubricating bi-metal sliding material. The sliding layer is applied to the stainless steel back in a combined rolling/sintering process. The lubricant in deva.bm ®/9P is microscopically distributed PTFE which leads to significantly reduced friction and wear figures. deva.bm ®/9P is the optimum material for p>25 N/mm² and has its best performance at slow speeds and intermittent service. Applications Water turbines, injection molding machines, packing machinery, food and beverage industry, printing machines, shut-off values, hydromechanical engineering, tire molds, construction equipment and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (PTFE) 4. Stainless steel backing

Where to use deva.bm/9P deva.bm ®/9P is a self-lubricating bi-metal sliding material. The sliding layer is applied to the stainless steel back in a combined rolling/sintering process. The lubricant in deva.bm ®/9P is microscopically distributed PTFE which leads to significantly reduced friction and wear figures. deva.bm ®/9P is the optimum material for p>25 N/mm² and has its best performance at slow speeds and intermittent service. Applications Water turbines, injection molding machines, packing machinery, food and beverage industry, printing machines, shut-off values, hydromechanical engineering, tire molds, construction equipment and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (PTFE) 4. Stainless steel backing

Where to use deva.bm/9P deva.bm ®/9P is a self-lubricating bi-metal sliding material. The sliding layer is applied to the stainless steel back in a combined rolling/sintering process. The lubricant in deva.bm ®/9P is microscopically distributed PTFE which leads to significantly reduced friction and wear figures. deva.bm ®/9P is the optimum material for p>25 N/mm² and has its best performance at slow speeds and intermittent service. Applications Water turbines, injection molding machines, packing machinery, food and beverage industry, printing machines, shut-off values, hydromechanical engineering, tire molds, construction equipment and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (PTFE) 4. Stainless steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Where to use deva.bm ® deva.bm ® is a thin-wall, self-lubricating bearing material suitable for hostile environments, high or dynamically loaded applications or where lubrication is difficult, unreliable or impossible. It consists of a steel backing with a deva.metal ® bearing layer. deva.bm ® offers basically the same bearing characteristics as deva.metal ®: but is capable of even higher loads and offers an economic solution to many bearing problems Applications Water turbines, injection moulding machinery, packing machinery, printing machines, construction equipment, shut-off valves, tire moulds and many more. Structure 1. Low-friction surface film 2. Bearing layer (bronze) 3. Solid lubricant (graphite) 4. Steel backing

Rope Length Transmitter with high precision analog or digital encoders The determination of measuring lengths in the range of one up to several meters is preferably carried out by using well priced and easy-tomount transducers on the basis of the draw wire measuring principle. In connection with measuring problems of industrial applications e.g. on - cranes, drilling machines and excavators - pressing, punching and injection moulding machines - weirs and lock gates - multilevel shelving rack systems and theatre stages - wood- and stone-working machines and also in - instrument engineering, high-tech medical devices etc. Rope length measuring systems series SL 3000 have proven for years to be very reliable, capable of measuring lengths up to 40 m with high accuracy and reliability even in extremely dusty and moist atmospheres.

All of our controllers are characterized by user-friendly operation (in various languages) and maximum precision. They are shielded from interfering signals and work with little noise. Our controllers are work with Seiki hotrunners or hotrunners from other manufacturers. We have experience in using our controllers with the most of the injection molding machines commonly used in Europe.

With a modern machine park, we are able to produce injection molded parts up to approx. 400 grams. The materials used for this are e.g. PS, ABS, PP and PE, but also technical plastics. With a modern machine park, we are able to produce injection molded parts up to approx. 400 grams. The materials used for this are e.g. PS, ABS, PP and PE, but also technical plastics such as PA6, POM or IXEF are often used. Brief overview ARBURG injection molding machines Component weight: approx. 2 - 400 grams Closing forces: 50 - 220 tons Hybrid components (insert / outsert technology) Removal robots / vacuum gripping systems Automation around the injection molding process Central material handling system Material preparation Material drying

Cylinder Components By components we mean fully mechanically machine parts not only for hydraulics but also for other industries and applications. These include cylinder liners manufactured in peeled and rolled versions or with honed inside surface, with trunnions, flanges, fork heads, bearing eyes or other connections. But also associated piston rods, pistons and rod guides as well as also for example guiding columns for plastic injection moulding machines, tie rods for hydraulic jacks, rollers for paper machines etc. Our product range has increased many times over. Please send us the drawing of your parts. We will give you our opinion and make you an attractive offer.