Handling systems - Import export

The right system for every need There is a great variety of handling systems available, dependent on the length of the workpiece. For short tubes there are systems gripping from below with insertion axis and for long tubes there are systems handling from above. Both options can be used in our combination systems. They guarantee ideal access for the operator, so they can complete the setup and any maintenance operations in the best possible way. Transfer stations, turning modules for processing the tube in both directions within an installation and multiple grippers are available for optimized processes. Handling robots from many different manufacturers can also be integrated. The robots are used to move tubes/workpieces. A preassembly of different workpieces is also feasible in this case. The various components can be sorted using sensors and robots.

The HS flex family was developed with the goal of "maximum productivity". Ergonomic aspects were completely redesigned, however, to allow for fast and fatigue-free working for operators and service personnel in every possible working situation. The HS flex handling system can be adapted to six different HERMLE machining centers. With a transport weight of up to 450 kg incl. plate and a storage volume of up to 50 plate positions, the HS flex covers a wide range of applications.

Solutions for the transport and handling of parts. The question of how surface coating plants can be optimally integrated into a production environment arises with ever increasing frequency. Rippert offers its customer an ‘everything from one source solution’ here. The company’s own engineers develop coordinated solutions for the transport and handling of parts together with the customer. Simulation is thereby often the right tool for recognising the full potential of these possibilities. From frying pans to heavy workpieces from the wind power sector, Rippert has already ‘taken it all in hand’. We work on concepts in which industrial robots substitute or supplement the classic conveying equipment in coating plants. For handling tasks we often see the necessity for systems that work adaptively; this means that, for example, image processing systems must recognise the accurate position of parts in two and even three-dimensions so that a robot can pick up inaccurately positioned parts.

3DMicromac‘s laser system microMARK™ RXe has revolutionized the efficiency of blocked lens engraving by using excimer lasers. Equipped with an optimized optical components setup and a large sized magnification ratio, this new generation of RX marking devices offers an increased depth of focus at lowest laser power operation on all materials. Customers benefit from low investment and small operating costs. High quality engraving Accurate contrast adjustment Low investment and operating costs Reliable process stability Smallest excimer system footprint available on the market High quality engraving with accurate contrast adjustment on a variety of spectacle lenses and coatings Smallest required space on the market Low investment and operating costs Easy retrofit of automated handling system at customer’s site on request

The transfer car is based on the innovative DAMBACH Shuttle technology, using power caps for energy storage – making bus bars unnecessary. However, if required a traditional energy supply via bus bar or cable chain is possible. The transfer car can be equipped with up to two load handling devices or with roller or chain conveyors. Good throughput rates Low height Low installation requirements With one or two load-handling units With optional transfer unit for safe transfer of mesh box pallets

The DAMBACH Vertical Conveyor lifts efficiency to the next level. The free-standing steel construction utilizes warehouse space optimally. The consistent use of poka-yoke techniques and modularcube design allows both fast installation as well as subsequent positioning in confined conditions. Almost any flow of materials can be taken care of with diverse load-handling devices and conveyor elements – two pallets lengthwise or crosswise, a corner transfer module with or without a change of orientation of the conveyed item, and much more. The DAMBACH Vertical Conveyor is one of the highest performing on the market. Each jack can be delivered with preinstallation and decentralized controls. Deepfreeze compatibility up to -28°C comes included at DAMBACH. Compact construction, small lower approach dimensions Inherently stable multiple-column design for heavy loads: up to 3,000 kg Lift speeds up to 240 m/min, lift heights up to 35 m

Portal handling system with processing station Manufacturing a portal handling system according to the client’s drawing as well as the central components for the processing station. The system was assembled in FMS’ facilities and pre-commissioned together with the client. Major welding certificate required. Usage: bars are introduced into the station, isolated there, automatically transported to the processing station, processed and prepared for collection on the other side.

mini smilift, allows you quick and frequent movement of loads of up to 60 kg either in cartons, boxes, and bins or as individual items such as plates and machined parts. This compact unit is light and flexible with one-hand-control for pick and place applications in frequent handling operations. It can be equipped with a range of attachments for use with many types of load in production, warehouse and despatch areas. mini smilift is easily and quickly installed and can be integrated into existing installations and work flows.

smilift equipment is utilised for simple and quick product handling. The gripping and lifting of the loads is implemented by means of vacuum in a work process where only the lowest amount of steering effort is required. Whether dealing with boxes, sacks, barrels, slabs or other components, the smilift is the right solution. The equipment can also be supplied in a stainless steel design or for utilisation in explosive areas.

IFA Technology offers the complete range of conveying systems, storage systems and handling systems in mechanical engineering. Our plants and systems can be integrated into your own conveyor line or designed as completely automated systems. External plant components can also be integrated into our superordinate control system. Our plants and systems are mainly used for bagging or bottling or batch loading systems. Application of conveying, storage and handling systems: Dosing and application of liquids in the plant process Dosing and mixing of powders, fibres and liquids Bagging and bottling systems integrated into a production line Silo systems and tank systems with conveying paths and mixing systems Pipe shell plants

Quality at every level Safe transport and short throughput times — Lödige‘s material handling solutions easily accommodate all the demands made on them whether within the paint shop or in provision and intermediate storage after the painting process. Your advantages using Lödige solutions in the paint shop: Materials handling in multiple dimensions Connection to intermediate store Connection to body shell store Work stations Internal and external materials handling systems Materials handling systems and control technology from one source

Precision handling for heavy loads From end-of-line, through rack handling, to automated storage: Lödige has complete control of all the materials handling processes required in the press shop — including tool handling and systems for improved tool maintenance. Your advantages using Lödige solutions in the press shop: Ergonomic tool maintenance Coil handling up to 40 t Safe provision of pressed components Lifting and tilting tables up to 40 t Connection to pressed component storage Linked materials handling systems

Safe and powerful For an efficient body shell process, the correct bodywork components must be reliably brought from their intermediate storage areas and production lines to be assembled. Lödige’s materials handling and control solutions automate this procedure. Your advantages using Lödige solutions in the body shop: Connection to the pressed component store Conveying on several levels possible Connection to bodywork store Horizontal materials handling systems High levels of automation possible Control connection to robotic systems

Fully automated storage In the automotive industry, storage in high-bay warehousing and precise, sequential provision are a vital part of the production process. Your advantages using Lödige solutions for efficient storage and order picking Custom-made racking systems Optimum use of space Storage for every sort of component Connection to internal materials handling systems Storage, materials handling and control technology — all from one source Quick and safe storage

Smooth final assembly The many different processes included in final assembly require precisely timed provision of parts and ergonomic support for manual work. Your advantages using Lödige solutions during final assembly Ergonomic work platforms Connection to high-bay warehousing Efficient preparation of different assemblies Linked materials handling systems Quick access to assemblies in intermediate storage Automation

Lödige supplies logistic systems specifically intended for handling parcels for air cargo. Our parcel and mail handling systems enable peaks in demand to be dealt with effectively on a daily basis. We adapt our high-throughput, space-saving systems to your specific requirements, attaching particular importance to quality and reliability in the process. At a recently completed parcel handling facility in Europe, Lödige installed a new sorting system that can handle more than 2,000 items per hour. The innovative sorter system was built in cooperation between Lödige Industries and Vanderlande and allows for faster handling of all post, express and pharmaceutical consignments. Lödige’s innovative system enables state-of-the-art parcel handling even in space restricted locations.

Profitable turn-key systems Accuracy, reliability and throughput are essential for the success of any material handling in industrial processes. Lödige Industries provides integrated solutions for an efficient material flow from goods-in, through the production process and goods-out, including tracking and stock control functions throughout. We plan, install and commission these solutions and provide an effective life-cycle service support to strengthen your competitive edge. Working closely with our customers we plan, simulate and implement conveyor solutions and turn them into profitable turn-key systems. Thanks to our industry-specific expertise, we optimise your material flow operations, increase the performance of your system and help to reduce operating costs significantly. We are unique in providing the complete solution with in house expertise: System analysis, planning, design, manufacture and supply of material handling systems, management software, installation, commissi

Hugo Beck can claim a decade-long development tradition when it comes to automation. We offer support with our expertise throughout the entire automation process, from project planning and manufacture right through to integration into complex packaging lines. Handling systems such as portals, grouping solutions, stacking and counting devices, cross pusher to name but a few, are integrated reliably into the packaging solutions by our technicians. Furthermore, various robots systems are used across many industries for the automated feeding of products, helping to for example grip, position, stack, group, stage products. From a parallel robot (also known as a spider robot) all the way through to a SCARA robot – anything is flexibly possible and delivered fully integrated according to each customer‘s needs. Both robots and handling systems can all be purchased independently of Hugo Beck packaging machines.

Hochrainer - Handling and gantry systems

Hochrainer - Handling and gantry systems

Hochrainer - Handling and gantry systems

Hochrainer - Handling and gantry systems

Our high-capacity portal palletizers act in a material-caring manner on three servo-linear axes within cubic space. We develop, design and manufacture portal robots in our in-house production facility in Gescher-Hochmoor. We are a specialist in the high-care segment -with portal robots made of high-grade steel.

As a supplier of complete systems, TRAPO AG supplies modular High-Performance-Pick & Place-Systems that combine components such as robots, frame units, camera systems and conveyor technology. The modular system can be adapted to different framework conditions and thus covers almost any application. The TRAPO HPPS series forms the heart of the modular picker cell. The high-performance picker line combines maximum performance, individual TRAPO gripper technology and proven know-how, for example in the field of hygiene design.

IFA Technology accompanies you throughout the entire process chain - from project planning and engineering to production and commissioning. Our worldwide IFA aftersales service offers you: Remote maintenance of your machines and systems Fast repair service and spare part service Personal contact persons for plant engineering and electrical engineering Individual support for retrofitting and upgrading projects of existing plants or systems

Would you like to expand your plant or system or bring it up to date with the latest technology

IFA Technology offers detailed training courses and operator training for your plants and systems so that you will be able to operate your plant or system professionally. Our experienced commissioning staff will make commissioning and the training of new staff easier for you. Refresher courses of the operator training are also possible.

IFA Technology offers a comprehensive aftersales service for spare parts for your plant or system. We also keep a large stock of standard components at our location in Rain am Lech in order to be able to supply spare parts and wearing parts as quickly as possible.

As special plant constructors, we develop state-of-the-art environmental engineering plants. At the same time, we consider your individual requirements and build customised environmental engineering plants without losing sight of the economic aspects. We are also happy to support you with prototype plants or new technologies. Industrial processes are subject to increasingly stringent regulations and legal requirements. IFA Technology offers expert support in the field of environmental regulations, both in conceptual and constructive planning and in the manufacture of your plant components and plants.