Flat wire - Import export

Westfälische Drahtindustrie produces cold rolled flat and shaped wires at its Brotterode site. Over the last few decades, the Brotterode plant, with its central location in the heart of Europe, has evolved into an important supplier to the international cold rolling industry. With around 40 employees, we manufacture flat and profile wires in coils or bars for our industrial customers at our site in Brotterode (Thuringia) - on an area of 40,000 m². Our products can be found in the offshore, construction, electrical and automotive industries, among others. The Brotterode plant maintains quality assurance in accordance with ISO 9001 and certified energy management in accordance with ISO 50001. The absence of an environmentally harmful pickling plant also makes us an environmentally friendly high quality flat wire plant

Flat copper wire made from Cu-ETP1 and Cu-OF1 in bare. Thickness: 0,038 mm – 1,0 mm Width: 0,80 mm – 6,0 mm Our flat copper wires are absolute burr free. They are characterised by maximum precision and originally round edges, particularly suitable for busbars, flat conductors or shielding.

Clock Springs – also called hair springs – is a torsion spring that is optimum for installation spaces that are limited axially, but with more space radially. They are made from strip material or flat rolled wire that is wound in a flat, spiral shape.

Multi-coil wave springs are made from flat-rolled spring wire that is coiled to a helical shape and the coils are at the same time given a sinus shaped wave form. The force-deflection relation is created by flattening out the wave form when the spring is compressed. The function is hence like a helically shaped leaf spring.

Dimensions Wire diameter: 0,2 – 8,0 mm Outside diameter: > 120 mm after consultation All wire profiles feasible Material All spring materials and quality steels with lower strengths Coating All commonly coated spring steels In-house phosphating In-house stove-enameling Additional coatings through external services Specialities Clamping rings made of round wire or flat material Clamping rings with a stamp Rings with defined bendings Minimum burr cut-geometry Additional processing available after consultation Customer specific packaging Rapid prototyping

This self-adhesive thermocouple is ideal for surface temperature measurements. For both curved and flat objects. The extremely thin wire, not even 1 mm in diameter, facilitates highly flexible installation. The thin probe tip guarantees very rapid response. Temperature range: -100 °C to +150 °C continuous, +260 °C short-duration Adhesive foil: Fibreglass, approx. 19 x 25 mm

This self-adhesive thermocouple is ideal for surface temperature measurements. For both curved and flat objects. The extremely thin wire, not even 1 mm in diameter, facilitates highly flexible installation. The thin probe tip guarantees very rapid response. Temperature range: -100 °C to +150 °C continuous, +260 °C short-duration Adhesive foil: Kapton, approx. 9 x 20 mm

• For securely holding, clamping and tensioning round, profile and/or flat material • Field of application: round and flat materials • With wire cutter • High clamping pressure due to toggle lever transmission • With quick-release and adjusting screw • Usable with one hand • Black powder coated • Pliers body made of extremely high tensile spring steel • Jaws made of chrome-vanadium steel, forged

Main products: Self-solderable polyurethane enameled copper wires, polyester enameled copper round / flat wires, polyester enameled copper round / flat wires, nylon composite coated wires, polyester-imide / polyamide-imide copper round / flat wires, etc. Product characteristics: Excellent electrical conductivity, thermal stability, scratch resistance and solvent resistance; good heat dissipation performance, and high magnetic field efficiency Applications: Wind power, rail transit, new energy vehicles, power transmission and transformation equipment, home appliances Production capacity: 82,000 tons Management system: Strictly implemented Manufacturing Execution System (MES) and VDA6.3 German Automotive Industry Quality Standards

Our 2D wire-embedding solutions are in a class of their own! The weight-optimized and highly dynamic portal design of our systems allow for very high machining speeds. With a variety of configuration options available, you are able to customize your machine to best suit your business needs. In combination with selected motors and motor controls, the high-performance control system enables high acceleration values, high speeds and precision in adhering to specified path contours on flat surfaces and materials. With the patented ruhlamat wire-laying heads and software solution Easy Create, there are almost no limits to shapes and contours. Benefit from our decades of expertise in ultrasonic wire embedding with various substrate-wire combinations and experience for yourself the high quality of our products. Different versions of our 2D wire laying system FILUS - large wire laying With the innovative multifunctional portal FILUS, large-scale and complex structures can be embedded...

Based on a single station concept with compact design and user-friendly handling, the WCEvario3D is ideal for wire laying on flat and uneven surfaces as well as for producing and processing prototypes and small batches. With a wide range of additional options that may be integrated, the system can be profoundly expanded. For safe and accurate handling of complex components, the workpiece is attached to a product-specific fixture. With constant pressure-force control, a flexible wire-laying unit is able to precisely follow convex and concave shapes. Parameters such as size and shape can easily be adapted to the respective tasks. Our comprehensive expertise in sonotrode technology for various substrate-wire combinations ensures the highest precision in wire embedding. Different versions for different requirements Basic System With the basic version shown on the right, which uses ultrasonic wire-embedding technology, heatable wires can be embedded with the highest precision and...

Wires with a particular shape (neither round nor flat wire). Subject to our customers’ specification there are various conceivable solutions such as triangle, polygon, bones or trapeze shape, and many more. Made from Cu-ETP1 and Cu-OF1 in bare, soft annealed or hard. LEONI Histral® alloys upon request. Cross-section: up to approx. 2.5 mm², depending on shape, further cross-sections upon request. Profile wires are mainly suitable for electrical conductors in a plastic profile and for busbars. They are space saving and have bigger contact areas. Certain shapes give a more secure hold in plastic profiles.

It doesn’t get any more flexible: The MICO-M generator comes with casters so that it can be moved quickly wherever needed. Customers may choose between a medium-frequency (20, 25, or 30 kW) and a high-frequency version (15 kW). All-round solution for induction heating This induction technology has a wide variety of applications: Brazing flat copper wires for machines, heating stress bolts in the construction of power plants, or hardening forming tools — are only a few of the examples. The secret of the machine’s success is its intelligent mix of compact size, quality, and mobility.A MICO-M energy container includes the generator itself, the active coolant system, the PLC system controller, and the hose bundle. The entire unit is also easy to move around with the casters.

• cuts boiled potatoes or mozzarella easily into evenly thick slices • tip: the professional user holds the tool in a slightly slanted angle and presses the boiled potato with the flat hand through the cutting wires