Cutting united - Import export

Cutting - Many different materials, one unit Where wood previously dominated, today you see materials like leather or textiles moving into the production process. Leather-covered seating, foamed-lined instrument cases or lampshades made of pieced-together veneer parts – the list of application examples is long. Despite this new mix of materials, nothing changes for you in production. Thanks to the BENZ SECO cutting unit, you do not need any special machines. Rather, you are able to cut these materials easily on your CNC machine – and without any splintering.

Compact and stable – this is EWS' new swivel head. The swivelling module, which is equipped with a Cylkro drive system, is 17 mm smaller than standard heads which, above all, offers greater flexibility in swivel ranges between 0° and 45° in the field of cutting tools. The swivel unit covers an angle of +/- 92°. During the swivelling process, the supply of coolant is directly carried along. A distance of at least 48 mm from the contact surface to the swivel axis can be proposed. Even a high-pressure interior cooling system of up to 70 bar can be built into the module without the exterior dimensions having to be modified. Rotational speed limit is 6,000 1/min, maximum transmittable torque is 16 Nm, and max. cutting tool diameter is restricted to 10 mm. The swivel head is mainly suitable for drilling or for simple machining tasks. EWS' TWK range is available. for greater demands with regard to torque and performance.

CF 30 G equipment is supplied completely assembled and ready for operation. The dust collection unit is suited for intermittent operation only, because regular cleaning of the pocket filter element in certain intervals is an absolutely must for the proper operation of the equipment. The cleaning intervals will depend on the operating conditions and must be established by experience. Normally cleaning intervals will be between operating times of 30 minutes to two hours. It is a prerequisite for sufficient and intensive cleaning of the filter cloth that dust collecting is interrupted during cleaning to achieve static pressures on the filter material. A retention time of 1 - 2,5 minutes between the end of the suction and the beginning of the cleaning process is therefore required. The filtered air must be removed outside - do not lead back to closed rooms!

Cable cutting unit in several sizes for cutting cables, in case of failure under voltage.

Electronic temperature monitoring devices - Thermal cut-out - Thyristor units - Temperature controllers

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Double mitre saw with a fixed unit on the left and the other one movable. Automatic positioning of the movable unit. Electronic positioning of the cutting units on any angle within 22,5° and 135°. Realized with cutting lenght of 4000 mm (7650 mm with accessories), 5000 mm (9650 mm with accessories), 6000 mm (11650 mm with accessories). It is equipped with the system EC 700x. Electro-welded sheet base which has been designed in such a way to offer the maximum rigidity and use practicality. Frontal and straight blade feed with speed adjustments. Hydro-pneumatic blade feed. Wide cutting capacity by means of sawblades Ø 450 mm. Possibility to use a blade with a dia. 500 mm, only by eplacing the tool. Dynamic protection guards for a total covering of the cutting area. Mist spray lubrication tools (Venturi system). Pre-arranged to connect an exhaust extractor for swarfs. Pre-arranged to use a set of tanks to collect swarfs. Pre-arranged to connect a motorised belt conveyor.

A double head mitre saw with disappearing blades specifically studied for the tubular steel shapes. Automatic positioning of the movable unit. Electronic positioning of the cutting units on any angle within 45° and 135°. It is equipped with the system TS 690. Frontal and straight blade feed with speed adjustments. Hydro-pneumatic blade feed. Speed of rotation of the blades, variable by means of a frequency converter (inverter). Automatic shifting of the support plates of the profile once over the cutting cycle. Dynamic protection guards for a total covering of the cutting area. Blade lubrication cooling system with electric pump. Coolant liquid vat with extractable pump for vat cleaning. Cutting deepth stop device. Intermediate workpiece support automatically operating Mobile roller conveyor with pneumatic clamp for section support Compressed air treatment unit (filter/reducer/lubricator)

Punching units Punching unit with exchangeable cutting elements for sheets and profiles up to a material thickness of 25.0 mm and a hole diameter of 150.0 mm JOKA punching units consist of a special cast stand that accepts the punch and die and ensures the exact axis alignment between the cutting elements (punch and die). In addition, there is a stripping system in the upper part of the tool stand, as the material wipes off automatically after punching. The scraper contains two or more disc spring packages that guarantee perfect scraping even in the border areas. A fixed connection between the tool and the upper part of the press is therefore not required. To determine the exact position, each tool has a positioning pin (two for shaped holes) on the underside, which is precisely aligned with the cutting elements (center of the hole). The above picture shows a complete punching unit without cutting elements and one cutting set (punch and die) each for round hole or shaped hole.

Flexible sawing system for industrial food production The FK 32 Heavy Duty Meat and Bone Saw is made entirely from stainless steel with high IP protection and with top quality construction all round. Depending on production environment and the food to be processed, this saw is available with a variable work area or can be mobile by adding optional stainless steel wheels. Ergonomic and effective Heavy Duty Meat and Bone Saw cutting and portioning of fresh and frozen foods. This unit will easily cut through fresh and frozen fish as well as heavy cuts of frozen meat including the bones. The Heavy Duty Meat and Bone Saw is ideal for industrial use and has a number of optional extras that you may want to consider to include a Sliding table with removable remnant holder additionally a Stainless steel bench type stand with feet a Mobile CE compliant version, Special saw blades depending on the material that needs to be cut. Safety features. Safety In designing the Heavy Duty Meat and...

SEAMIAUTOMATIC SEALING DEVICE suitable for the sealing of all sorts of plastic and glass containers. 1. foil application device PolySeal Vario DIS (left hand side) electro-pneumatic stepless pressure regulation stepless manual height adjustment with height scale foil dispensing with 2 spot pre-sealing removable pre-sealing plates heat protection shield vacuum suction nozzle roller guide with running slide foil magazine for stackable pre-cut sealing lids VARIOTRONIC, control unit for the regulation of temperature, sealing time and pressure 2. sealing device PolySeal Vario PN (right hand side) electro-pneumatic stepless pressure regulation stepless manual height adjustment with height scale sealing head heating block, swingable, anodised aluminium hollowed out sealing die heat protection shield container holder VARIOTRONIC, control unit for the regulation of temperature, sealing time and pressure

The AIRPURION 90 active consists of a matt anodized and completely closed aluminium frame. Wiring system and the electronic cut-in unit are integrated into the frame. The air is guided along the PURION UV-lamp inside the housing via fan. Scope of delivery of an AIRPURION active plant also contains a mounting rack or a wire suspension for assembly. advantages: continuous operation, even if there are people staying in the room not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

The AIRPURION 300 active consists of a complete housing made from stainless steel 1.4301. Wiring system and the electronic cut-in unit are integrated into the frame. The air is guided along the PURION UV-lamps inside the housing via fan. Scope of delivery of an AIRPURION active plant also contains a mounting rack or a wire suspension for assembly. advantages: continuous operation, even if there are people staying in the room not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

The AIRPURION 48 active consists of a matt anodized and completely closed aluminium frame. Wiring system and the electronic cut-in unit are integrated into the frame. The air is guided along the PURION UV-lamp inside the housing via fan. Scope of delivery of an AIRPURION active plant also contains a mounting rack or a wire suspension for assembly. advantages: continuous operation, even if there are people staying in the room not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

Horizontal End-Suction Pumps are centrifugal inline pumps with a compact design where the impeller is mounted onto the extended motor shaft. These pumps are not self-priming and must be gravity fed. All pumps are equipped with double mechanical seal. This pump series is designed for horizontal installations next to a tank and are capable of cutting aluminium chips and similar materials and pumping of these materials along with the coolant fluid. An agitator located at the pump suction helps to break up and separate any large bundles of chips or birds nests which reach the pump suction. The specially made cutting unit (>60 HRC) is cuting chips and the above located semi-open impeller allows with its large clearances to pump the particles along with the coolant fluid from the machine back to the filter. The SBC pumps are capable of handling chip to coolant ratios of up to 1.5% by weight. Volumetric delivery: up to 1400 l/min Delivery head: up to 34 m

Cutter Pumps The cutter pumps of the series SFC are capable of cutting aluminium chips and similar materials and pumping of these materials along with the coolant fluid. An agitator located at the pump suction helps to break up and separate any large bundles of chips or birds nests which reach the pump suction. The specially made cutting unit (>60HRC) is cuting chips and the above located semi-open impeller allows with its large clearances to pump the particles along with the coolant fluid from the machine back to the filter. The SFC pumps are capable of handling chip to coolant ratios of up to 1.5% by weight. The SFC pumps are equipped with the user-friendly 45 degree flange connection which allows for either vertical or horizontal pipe connection and the connection of a pressure gauge with G 1/4. Volumetric delivery: up to 1700 l/min Delivery head: up to 45 m Please contact us for delivery quantity.

The UV-plant AIRPURION 36 with an irradiation width of 750 mm consists of a matt anodized aluminium profile with matching cover sheets. The radiator’s compartment is designed for housing a pristine-polished aluminium reflector. On its rear side the cabling as well as the electronic cut-in unit is integrated into the housing. Assembly at the ceiling can be done via a mounting rack or a wire suspension for assembly. advantages: suitable for direct or indirect irradiation not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

The UV-plant AIRPURION 36 with an irradiation width of 750 mm consists of a matt anodized aluminium profile with matching cover sheets. The radiator’s compartment is designed for housing a pristine-polished aluminium reflector. On its rear side the cabling as well as the electronic cut-in unit is integrated into the housing. The high UVC-intensity ensures an optimal degree of efficiency combined with a compact construction design. Assembly at the ceiling can be done via a mounting rack or a wire suspension for assembly. advantages: suitable for direct or indirect irradiation not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

The flexible PC-controlled high-performance circular sawing system PSU 450 A is designed for the utmost cost-effective production of small and large quantity runs. • The PSU 450 A features up to three servo-motorized axis to ensure a precise positioning with regard to length, mitre angle setting and output gripper unit • The material to be cut off is held by means of the output gripper unit. After the cut, the cut piece is removed from the working area in axial direction and put at a defined place. • Extraordinarily short cycle times due to the hydraulicallycontrolled saw stroke • A standard feature in the saw is an innovative, dynamic saw drive technology that ensures premium cutting results.

The UV-plant AIRPURION 48 with an irradiation width of 380 mm consists of a matt anodized aluminium profile with matching cover sheets. The radiator’s compartment is designed for housing a pristine-polished aluminium reflector. On its rear side the cabling as well as the electronic cut-in unit is integrated into the housing. The high UVC-intensity ensures an optimal degree of efficiency combined with a compact construction design. Assembly at the ceiling can be done via a mounting rack or a wire suspension for assembly. advantages: suitable for direct or indirect irradiation not affecting smell or taste low-maintenance operation low operational costs Please contact us for targeted advice: mail: uv-technology@purion.de phone: +49 3682 479087

The Metzner AM 1000 is a sensation among the tabletop units. The automatic cutting and stripping machine processes cables, strands and wires up to 9 mm diameter and 6mm² cable cross-section with a special cutting and pull-off force (optional 10 mm², depending on material). The presettings are conveniently made via the modern 12" touch panel, where the operator can define all processes. Thanks to the sensors for diameter and material recognition, the AM 1000 works extremely precisely. Another special feature is the tool-free replacement of guides and rollers. This means that the AM 1000 can be changed over in just one minute. With the extensive interface preparation, the machine can be optimally expanded with peripheral devices and adapts to all customer requirements. The compact design with retractable touch-screen and the low weight of only 28 kg also offer special comfort. This makes the AM 1000 especially easy to transport.

incl. Carrier bag

Safety cutting unit consisting of: Hydraulic power unit cube Integrated pressure gauge up to 1000 bar 10m High pressure hydraulic hose (metal free ), firmy connected to the cutting head Superlight cutting head ipr50HS Remote Control 3m Power charger 3m User manual Tool case The total weight of our 95 securty system weights about 17 KG and not 30 KG!

made of 5m Earth cablel 16 mm² 2 Cable lugs Earth spike 45 cm

The used head protection textile resists liquide metal, sparks and slag. With these characteristics, it is the perfect addtion to our security cutting. in order to keep visual, thermal and dynamic effects of an arc when cutting under voltage cables to a minimum as possible . The heat protective cover protects flammable and temperature sensitive materials for welding- and shringking work. - Asbestos-free, free from hazardous substances - tissue from sicilia fiber, about 96% share of silica (amorphus Si02) - Suitable for temperatures up to 1300&°;C short term, continuous exposure to bis 1100&°;C - The product is not toxic. There is no ecologcially harmful effects known.

Tool case for ipr-Safety Cutting Unit Internal foam protects the tool and is tailored in shape for the particular cutting head Waterproof, unbreakable, dustproof Easy opened two-stage closure Open-cell core with resistant wall construction – robust, lightweight O-ring gasket Diemension: 750 x 450 x 286 mm

Bag for Safety Cutting Unit High-strength grey polyester Waterproof > 0,2 bar High abrasion resistance Protection of tools against environmental influences (dirt/dust) Ordered, space-saving layout Easy handling loss weight Dimension: 4560 x 270 x 300 mm

With the UltraLevi-Desk it is possible to transport and (un)load substrates without contact. Our patented technology makes the workpieces float on the surface of the ultrasonic table. The substrate is kept at a distance, which prevents micro-scratches and other damage. By avoiding compressed air and thus air turbulence, particle contamination can also be prevented. Furthermore, high flatness of the substrate is guaranteed, also for flexible materials. The UltraLevi-Desk can be combined with other systems and can be realized with or without additional drive. Features of the UltraLevi-Desk: - No damage or particles - High Flatness of the substrate - Extendable - Recesses for inspection systems or cutting units - Customizable according to customer specifications

The hydraulic system of the MACE served the control of the cutting axis at the manipulation systems of the Water Abrasive Suspension (WAS) cutting unit MACE. For guaranteeing the safety distance - up to 500 meter - a control panel is included for the operator which controls the motion axis and the cutting speed.