Cold form - Import export

The KEBAFORM range consists of individually designed engineering solutions resulting in the creation of innovative fasteners. This range fits various requirements, such as holder, stop bolt, distance sleeve, or adjustment element. Multiple phased cold-forming manufacturing processes create a unique and advantageous end product. This know-how and technology allow for a complex fastening element to be formed in up to six blows. PRODUCTION CAPABILITIES • 100% adaptable to any application • Minimization of materials used and inventory costs • Multi-functional use allows for large savings • Simple and efficient assembly • Alternative and replacement of turned parts

With Conform® components our customers can reduce their procurement and assembly costs: We handle the preceding processes thus enabling slimmer procedures at our customers’ own production facilities. So that we can meet the wide variety of component needs for our customers, we work within a network of certified partners. Some examples of components made to customer specifications: cold-formed parts in steel cold-formed parts in aluminium rubber decoupling elements plastic injection-mouldings stampings metal bending parts non-detachable washers or sealing rings

Special machines from Schmale Maschinenbau are equipped with an intelligent combination of technologies. The plant shown above is used to manufacture reinforcement items from solid material with a diameter of 20mm for the building industry. Servo-electric units such as bending slides, presses and finger benders are combined into customer-specific solutions for the production of individual items that can not be produced on standard machines. Schmale offers special machines for wire, tube and strip processing. You can watch various special machines for the production of different forming articles on our YouTube channel. https://www.youtube.com/channel/UCziuQiA3kXBVfH4ecLxQ2JA/videos

Good compromise between alloy properties, lower metall cost and better scrap value assessment conditions. It has very good cold forming properties and a good conductivity combined with high strength and hardness.

CuNi3Si alloy with very good bendability, very good hot and cold forming properties, a high strength and a good corrosion resistance. Perfect material for Connectors, bent parts, relays.

CNC sheet metal processing, CNC laser parts, stamped parts, fine stamped parts, bent parts, pipe processing, cold forming, heat shielding sheets, deep-drawn parts, sheet metal parts from progressive dies, sheet metal parts assembled, sheet metal parts with surface treatment, sheet metal parts in large series, one-off production, prototypes.

Servo-electric press lines Modular X2000NC setup as a press line with various servo-driven presses for cold forming Back wall dimensions: approx. 5 x 3.5 m, total weight: approx. 45 t Tool setup: 6 stations, 23 mm wire fed in from decoiler and feeder, straightener and cutting unit, ready-to-use production parts Cold extrusion process with press lines Illustrative example of a modular X2000NC setup with servo-driven presses of various sizes as a press line for the cold forming of wire. This setup with servo-driven presses from 240 kN to 7,000 kN can take the place of a single large press with a progressive die. Our press line with synchronised servo transfer is compact, fast and affordable. Unlike large presses from other manufacturers, our line does not need its own press pit. If you need a machine for processing thick wire up to 26 mm in diameter – we’re the specialists to call.

Large Quantities: produced as cold formed parts (so-called multi-station presses), which require high output volumes in order to achieve a reasonable price parts Small Quantities: Produced as turned parts - the economic adjustment to small batch sizes Fields of application: For thermoplastics, duroplastics, light alloys, metal compounds. Industrial consumers: Electrical industry, plastics processing industry, sheet metal processing industry, telecommunications, tank- and container construction.

f your application requirements cannot be met by a standard SPIROL Spacer, our Application Engineering department will assist you in designing a tubular part that meets your specific needs. SPIROL specializes in replacing costly machined and cold-formed components with less expensive roll-formed product. SPIROL’s proprietary manufacturing technology enables the cost-effective production of special tubular products that meet the performance requirements of the comparatively more expensive alternatives.

The economic adjustment to small batch sizes, we meet with our turned parts for the direct assembly in plastics and die-cast products. Any thread forms such as, thread-tapping (DIN7500), thread cutting (DIN 7513-7516) or KTG for direct screw in plastics are realized cost-effectively. Advantage is the elimination of high tooling costs, since no counter-thread in the workpiece (eg threaded inserts, nuts, etc.) is required because the direct assembly takes place directly into the workpiece. Only a given tube is required in order to screw it directly. Our turned parts replace previously cold formed parts used (so-called multi-station presses) which require high output volumes in order to achieve a reasonable price parts.

Compact commercial meat mincer for sales counter and preparation area The Carneoline FW N22/82 commercial meat mincer, minces raw, cooked or smoked meat. Even marbled meat – in hot or cold form – bacon, offal, rind and vegetables can be minced. Food processing facilities will achieve perfect results and the machines can be cleaned quickly and efficiently. This heavy duty meat mincer is one of the favourites amongst butchers globally. The robust and easy clean design are not the only benefits to this fantastic piece of machinery. The Bizerba commercial meat mincers incorporate unique technology with a gentle cutting process due to the unique worm solution. Gently mincing the meat as oppose to forcing and and stretching the product. This is how you get the perfect mince every time. Even though the cutting process is gentle, it can still produce up to 350 kilograms of mince per hour. A completely solid stainless steel constructed commercial meat mincer with seamless welding. No...

Ideal for commercial meat production environments The FW-N 32/98 Heavy Duty Commercial Meat Mincer minces raw, cooked or smoked meat. Even marbled meat – in hot or cold form – bacon, offal, rind and vegetables can be minced. For us, mincing means commutation or controlled processing of meat instead of squashing it. FW-N 32/98 Heavy Duty Commercial Meat Mincer produces a loose and fluffy volume. The mixture retains its red colour due to increased oxygen enrichment. Food processing facilities will achieve perfect results and the machines can be cleaned quickly and efficiently. With a throughput of up to 1100 kg/h, the FW-N 32/98 Heavy Duty Commercial Meat Mincer is the right solution for preparation rooms, large kitchens or as a manual solution for production. Fast and precise mincemeat production with an impressive output per hour. Some exciting features of the Heavy Duty Commercial Meat Mincer are as follows, Clearance-free fit for gentle commutation without warming up and...

EZM Profiline – This EZM brand name stands for cold-drawn standard sec-tions and special sections to customer drawings in virtually all steel materials. Optimum heat-treatment, pickling and coating facilities are available for every material group. As a result of the continuous improvement of our in-house tool production operations, EZM can manufacture sections whose geometry and shape are as near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

EZM Profiline – This EZM brand name stands for cold-drawn standard sec-tions and special sections to customer drawings in virtually all steel materials. Optimum heat-treatment, pickling and coating facilities are available for every material group. As a result of the continuous improvement of our in-house tool production operations, EZM can manufacture sections whose geometry and shape are as near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

EZM Profiline – This EZM brand name stands for cold-drawn standard sec-tions and special sections to customer drawings in virtually all steel materials. Optimum heat-treatment, pickling and coating facilities are available for every material group. As a result of the continuous improvement of our in-house tool production operations, EZM can manufacture sections whose geometry and shape are as near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

EZM Profiline – This EZM brand name stands for cold-drawn standard sec-tions and special sections to customer drawings in virtually all steel materials. Optimum heat-treatment, pickling and coating facilities are available for every material group. As a result of the continuous improvement of our in-house tool production operations, EZM can manufacture sections whose geometry and shape are as near as possible to the net shape, maintaining the tightest tolerances and producing flawless surfaces. Our cold-drawn sections are successfully used when metal cutting is uneconomical due to the great effort and material losses involved, or when the section is to be given specific properties that can only be achieved by targeted cold-forming. In our plant EZM Profil Bearbeitung, based in Rohr/Thüringen, sections are manufactured by machining up to 6,200 mm length and a maximum crossing-section of 125 mm, which are needed for for example for linear guides in the machine and plant...

Coating of threads of aluminum alloys, high-alloyed, galvanized and austenitic steels to reach controlled friction values during assembly and facilitate thread forming Prevents cold-fretting Advantages and benefits Economical through low consumption (can be diluted with tap water) The coating can be checked easily through a fluorescent ingredient Tools and containers can be cleaned with water Does not contain any toxic components and is therefore sanitary harmless The water-soluble ingredients are biodegradable, the water-nonsoluble ingredients are ecologically neutral Forms a colourless, adhesive and tackfree sliding film after drying Includes an inhibitor, which prevents corrosion during the drying

Aluminium wire We manufacture hard drawn and annealed aluminium wire at our site in Rothenburg/Saale. Materials / DIN EN E-aluminium according to EN 60889 Aluminium-magnesium-silicon alloys according to EN 50183 Aluminium content min. 99.5 % Aluminium for cold forming parts

Ø 6mm; length 68mm

M12; length 80mm

Ø10mm ; length 13mm

Ø 7,5 – 12mm

Ø 13mm; length 163mm

M10; length 109mm

Ø 5,5 - 7,7mm; to length 195mm

Ø 8mm; length 108mm

M6-M8, to length 160mm

Ø 11mm; length 40mm

Ø 13mm; length 64,5mm